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STuck engine mounts

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ZXR750H1Resto...
L Plate Warrior



Joined: 12 Oct 2009
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PostPosted: 23:40 - 12 Oct 2009    Post subject: STuck engine mounts Reply with quote

I'm stripping down an H1 ZXR750, and am having trouble removing

the rear engine mount bolts.

They are 10" long coach bolts, but appear to be rusted solid in place Rolling Eyes Rolling Eyes One at the top rear of the engine, and one at the lower rear on the engine. I have managed to persuade the nuts from the threaded end of the bolt.

Tryed battering the bejesus out of 'em with a lump hammer and they wont move. They wont move when attempted to with a a torque wrench.

Anyone got any ideas. I don't want to compromise by leaving the engine in the frame when trying to clean-up and ensure the bike is in top condition.

Appreciate any advice anyone has got Very Happy Karma

Thanks

Rob
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stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
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PostPosted: 00:11 - 13 Oct 2009    Post subject: Reply with quote

Lift under the engine with a car jack to take the load off the bolts.
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baldy
World Chat Champion



Joined: 16 Feb 2004
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PostPosted: 02:32 - 13 Oct 2009    Post subject: Reply with quote

Use copious amounts of WD40. If that doesn't work, lots of heat. Then try a big spanner around 4 foot long.

If all else fails try the sledge hammer and all of the above.
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hmmmnz
Super Spammer



Joined: 22 Aug 2006
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PostPosted: 03:40 - 13 Oct 2009    Post subject: Reply with quote

i vaguely remember them being threaded,
undo the bolt from the other side, the nut is just there to stop them from coming undone...
i may be thinking of a different bike altogether, but try that
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B10Hazard
World Chat Champion



Joined: 29 Jan 2009
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PostPosted: 08:49 - 13 Oct 2009    Post subject: Reply with quote

Get a good penatrating spray Thumbs Up
+1 for heat
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lonner
Spanner Monkey



Joined: 09 Jan 2009
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PostPosted: 11:32 - 13 Oct 2009    Post subject: Reply with quote

hi

this particular little nasty is common on most kawasaki's.

the bolt is a sliding fit and not threaded.
but it has a square locating part for the frame adjustment dowel and this can be confused with it apearing to be threaded.
ignore this part as it just slides out of this.

they rust on the left side as that's where the water gathers when there on the side stand Thumbs Up

give it some heat with a blow torch if pos and try and give it a good clean hit and if pos have someone apply turning pressure at the other end.
use a drift hard wood etc if your hoping to save the thread.

try this a few times and if you get some movement apply plus gas and soak for a while.

if you just go brute force the bolt will snap and does crack the casing occasionally Shocked

hth
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ZXR750H1Resto...
L Plate Warrior



Joined: 12 Oct 2009
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PostPosted: 17:30 - 13 Oct 2009    Post subject: Reply with quote

Thanks for your help

I've had them soaking for a few days, and have got a bigger heat source home tonight to give it a bash. Razz
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ZRX61
Victor Meldrew



Joined: 05 Nov 2003
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PostPosted: 15:53 - 14 Oct 2009    Post subject: Reply with quote

zzr lon wrote:
this particular little nasty is common on most kawasaki's.


Really? I've been riding Kaw's (owned about 140 of em, 8 with 100+K miles) for almost 35 years & NEVER had an engine mount bolt seize in place..... Rolling Eyes


ZXR750H1Restorer wrote:
Thanks for your help

I've had them soaking for a few days, and have got a bigger heat source home tonight to give it a bash. Razz


Use Kroil or PB Blaster. WD40 is fucking useless.
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lonner
Spanner Monkey



Joined: 09 Jan 2009
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PostPosted: 20:16 - 14 Oct 2009    Post subject: Reply with quote

ZRX61 wrote:
zzr lon wrote:
this particular little nasty is common on most kawasaki's.


Really? I've been riding Kaw's (owned about 140 of em, 8 with 100+K miles) for almost 35 years & NEVER had an engine mount bolt seize in place..... Rolling Eyes
ZXR750H1Restorer wrote:
Thanks for your help

I've had them soaking for a few days, and have got a bigger heat source home tonight to give it a bash. Razz


Use Kroil or PB Blaster. WD40 is fucking useless.




lucky you Wink
neither have i in 30 yrs of biking either Thumbs Up

but that dont mean they dont just look on zzr sites (theres lots that do)
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ZRX61
Victor Meldrew



Joined: 05 Nov 2003
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PostPosted: 00:28 - 15 Oct 2009    Post subject: Reply with quote

Removed one from a SOHC CB750 once in SEVEN pieces...
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b-f-c
Traffic Copper



Joined: 06 Sep 2006
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PostPosted: 06:42 - 15 Oct 2009    Post subject: Reply with quote

A trick I've used is an SDS drill, turn off the rotation, but leave the hammer action.

Makes light works of b@stard stubborn bolts, but can knacker them.
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lonner
Spanner Monkey



Joined: 09 Jan 2009
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PostPosted: 07:51 - 15 Oct 2009    Post subject: Reply with quote

fjrat wrote:
A trick I've used is an SDS drill, turn off the rotation, but leave the hammer action.

Makes light works of b@stard stubborn bolts, but can knacker them.



that's a good tip and has a lot of possibilities Thumbs Up

i also have a Bosch concrete breaker which will break 10ins thick concrete but ill keep that in reserve for the (im going to destroy you ya bastid) moments Laughing
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Old Thread Alert!

The last post was made 16 years, 309 days ago. Instead of replying here, would creating a new thread be more useful?
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