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radical
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Joined: 02 Jul 2010
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PostPosted: 20:29 - 31 Jul 2010    Post subject: Pre-unit or Unit Reply with quote

Which is the better?. The older bikes had seperate gearboxs which meant they had their own oil and cross contamination didnt happen unlike modern unit constuction bikes, I know there may be unit constucted bikes like the Honda xr range and possibly the Royal Enfields available that have seperate gearbox oil/engine oil but they are far and few between. There are other advantages of non unit construction in that you can change/repair the gearbox or engine without disturbing the other. What are your veiws as regards unit/pre unit construction?
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tatters
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PostPosted: 20:36 - 31 Jul 2010    Post subject: Reply with quote

Eaiser to work on the gearbox is the main one, take me 30 mins to remove the one on my BMW. unit construction saves weight and space.
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radical
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PostPosted: 20:43 - 31 Jul 2010    Post subject: Reply with quote

BLUEX5 wrote:
Pre unit - too bulky and not stiff enough for high performance applications.


but if the bike had a proper frame that didnt use the engine as a stressed member preunit imo would be fine, but I do see the weight saving advantages of using the engine as part of the frame up until the bike goes down the road when both frame and engine both could be scrap (aka Aprillia tuono/millie)
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r0b
Renault 5 Driver



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PostPosted: 21:05 - 31 Jul 2010    Post subject: Reply with quote

don't most of the 4-stroke mx bikes have separate oil for the crank and the gearbox ?
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radical
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PostPosted: 21:28 - 31 Jul 2010    Post subject: Reply with quote

I understand that the XR Honda range do have seperate oil for engine/gearbox and possibly the older RE bullets which are unit construction My biggest complaint about shared oil is the chances of a gearbox cog getting chipped and steel getting into the oil which could cause massive damage to bare alloy bearing faces and pistons etc which are the norm on modern u.j.m, I beleive that a gearbox will run better on a different grade of oil than a high revving engine will and that modern methods of construction are just cost saving measures but the Xr range of bikes have proved the point by going to seperate gearbox oil and the traditional dry sump lubrication system as opposed to the wet sump system.
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r0b
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PostPosted: 22:07 - 31 Jul 2010    Post subject: Reply with quote

All the honda XRs ive seen have the same oil for engine/trans. Sure its a dry sump system -but that just means it has an external oil tank as opposed to keeping oil in the sump. I have an NX650 (similar to XR600 XR650L engine) and Yamaha TT600R (XT600 engine) both are dry sump with the oil shared between engine/trans. The oil is kept in the frame on the honda and in an alloy tank on the yamy

The bikes I know for sure have separate oil for the engine are CR250F and CR450F and I suspect a lot of other hi-tech competition 4-stroke mx and enduro bikes
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radical
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PostPosted: 22:43 - 31 Jul 2010    Post subject: Reply with quote

r0b wrote:
All the honda XRs ive seen have the same oil for engine/trans. Sure its a dry sump system -but that just means it has an external oil tank as opposed to keeping oil in the sump. I have an NX650 (similar to XR600 XR650L engine) and Yamaha TT600R (XT600 engine) both are dry sump with the oil shared between engine/trans. The oil is kept in the frame on the honda and in an alloy tank on the yamy

The bikes I know for sure have separate oil for the engine are CR250F and CR450F and I suspect a lot of other hi-tech competition 4-stroke mx and enduro bikes


What I mean is that the oil in the gearbox is totally seperate from the engine oil, old british bikes acheived this by having seperate gearboxes which were linked to the engine via a chain to a clutch which was mounted on the crankshaft but the japanese decided to make wet clutches and combined the gearbox with the engine and also shared the oil which imo was a bad idea seeing as gearboxes and engines have different requirements as regards to lubrication.
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Ariel Badger
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PostPosted: 23:05 - 31 Jul 2010    Post subject: Reply with quote

Pre unit everyday, stripping a box takes a hour rather than a week.
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radical
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PostPosted: 23:27 - 31 Jul 2010    Post subject: Reply with quote

CHR15 wrote:
Quote:
which imo was a bad idea seeing as gearboxes and engines have different requirements as regards to lubrication.


well... it seems to be working ok for me.


and the millions of other people with unit bikes.

its really not practical due to physical size and manf costs.


but you really havent had a choice, what do you think yourself considering the cost of a rebuild , the gaskets , the hassle to remove a perfectly functioning engine, the haslse to remove a perfectly good exhaust system, think about it??
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Dibble
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PostPosted: 18:28 - 01 Aug 2010    Post subject: Reply with quote

Quote:

yeh, but i dont have to worry about 2 drive chains. or 2 seperate oil levels.


unless you have a leak it's unlikely the gearbox level will ever drop, I have 3 lots of oil in my Guzzi but only really have to check the engine oil-oh and no drive chain.
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johnsmith222
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PostPosted: 18:53 - 01 Aug 2010    Post subject: Reply with quote

It would be great if modern bikes were pre-unit. You hear of plenty bikes with problems with second gear (ZZR600 and R6 are two).

Also, the parts that get damaged are probably really cheap, but the problem is the shit you have to do to fit it.
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Teflon-Mike
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PostPosted: 12:44 - 02 Aug 2010    Post subject: Reply with quote

Remind me again how to tension the primary drive chain on a pre-unit Triumph Trophy?

I seem to recall that apart from the small niggle of the mixed bag of imperial, metric and witworth fastners used all over the place....

There were RATHER a lot of bolts that had to be undone, major assemblies slid forwards and backwards in slotted holes in the frame and the primary drive chain case, then the final drive chain re-tensioned, and THEN bolting it all back together so it was even laughably oil tight was err.... something of a pain!

And didn't it give three oul levels to check, becouse the primary drive ran, 'wet'... as long as the oil stayed in there, of course!

From the point of view of engineering asthetics the vertically split, unit construction, with all gear drive arrangement is a LOT more elegant.

The manufacturability is hugely increased; the rigidity of the unit increased, the maintainance requirements minimised, and generally, its just a lot 'neater'.

Yes, the pre-unit construction has some minor advantages, but not many, and they are pretty much limited to 'serviceability', but where and when?

So, it MIGHT be easier to pull out a seperate gear-box to make a repair to a selector fork, IF one is so worn or damaged, but if you had a unit construction engine, how much faffing about adjusting primaries and the like would you have saved before that effort was needed?

As for gear-teeth chipping and damaging components inside the engine?

Yeah. Broken bits of metal inside a motor are not good. But if you have an engine that has been that abused or neglected or just that worn out... I think that there may be bigger issues to worry about, and IF that shard got past both the oil filter and the strainer, to actually do some damage, I think that it would pretty much be a message from Thor, the god of metal work, it was time to strip your engine and give it some tender loving care, and some new bearings!
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