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Stripping a bike down?

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BenR
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PostPosted: 20:04 - 09 Oct 2010    Post subject: Stripping a bike down? Reply with quote

Hi all now that I'm back in regular employment it's left me with the option of keeping my bike (yipee!! Dance! ). Plan is a full respray, powder coat the frame & swingarm, new bearings all round, carb O-rings, fork seals (if I can't find the later USDs & yolks), new discs & pads & HEL braided lines, new clutch, new tyres & new C&S. I was wondering where to start the strip down i.e how would you do it? Obviously the body work has to come off first but would you start with the exhaust & engine?
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Wafer_Thin_Ham
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PostPosted: 20:07 - 09 Oct 2010    Post subject: Reply with quote

The opposite order to how you would put it together of course.
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bootsbiker
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PostPosted: 20:11 - 09 Oct 2010    Post subject: Re: Stripping a bike down? Reply with quote

BenR wrote:
Obviously the body work has to come off first but would you start with the exhaust & engine?


Yeah I would take out the engine first as it is heavy... Then front to back... Label things and keep a list of what you take off and when... Like a dairy and even loads of photos that way it will be easier to do what Big Ham has nicely pointed out..
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Skudd
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PostPosted: 20:20 - 09 Oct 2010    Post subject: Reply with quote

Plenty of photos and list everything, write things down too.
When you put it all back together you just know it wont ever work again.
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Barry_M2
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PostPosted: 20:28 - 09 Oct 2010    Post subject: Reply with quote

You can strip a bike down any way you like!

I've just taken my race bike apart and sold it for spares.

All bodywork and tank off, rad off, exhaust off, all engine ancillaries off, wheels and brakes next, then forks out then the wiring all comes out.

I get it down to just a frame and engine, take it off the paddock stands so its resting on the engine, unbolt the motor and lift the frame off (as its lighter than the engine!) Wink

But like I said, do it any way you like! Thumbs Up
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rob_scott92
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PostPosted: 20:29 - 09 Oct 2010    Post subject: Reply with quote

Quote:
The opposite order to how you would put it together of course.


Haha! I'm liking your answers tonight Big_Ham Laughing

alls i can think to add is to keep all bolts with the bits they go into. I'd be terrified of getting it all back together and there being 1 bolt left Shocked
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BenR
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PostPosted: 20:44 - 09 Oct 2010    Post subject: Reply with quote

Cheers fellas! Thumbs Up The problem I have is I'll be working outside & having to lug everything upstairs into the flat so I was thinking if I drop the engine first as that's the heaviest bit?
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Teflon-Mike
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PostPosted: 21:29 - 09 Oct 2010    Post subject: Reply with quote

Start by buying a Gazibo.. Argos had them for about a tenner this summer, probably cheaper now at end of season!

If it had a centre stand, I'd have started at the rear wheel & Swing-arm, as most bikes are nose heavy, & it would rest on the nose whilst working.

As your bike has no centre stand, depends on how you are going to support it. If you are resting it on the sump, need the exhaust off, but engine in, if you use padock stands, suspension needs to stay till last.....

Often getting awkward & stubborn fastners off, its easier if the bike has most of its weight still in it, so you have more mass to lean against or react torque, for which reason, leaving the motor in until almost last can have advantage.

Its almost entirely dependent on circumstance and whats most practical for you....

But Gazebo......... Army Surplus tents are better, but more expensive...... but I find either a lot more helpful than a paddock-brolly...... always end up in the rain or with water dripping down my kneck one way or another.......

Can you not get the WHOLE bike up the stairs?

That would be good..... work in the kitchen! Warmer & Closer to teh kettle!
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SirEdward
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PostPosted: 21:56 - 09 Oct 2010    Post subject: Reply with quote

Lots of cardboard boxes and some enthusiasm. Wink
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bootsbiker
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PostPosted: 22:16 - 09 Oct 2010    Post subject: Reply with quote

BenR wrote:
Cheers fellas! Thumbs Up The problem I have is I'll be working outside & having to lug everything upstairs into the flat so I was thinking if I drop the engine first as that's the heaviest bit?


That is what I done with a RD350lc... Took most of it in when the engine and wheels was off.. Carried it up and then done the rest in the flat... It is getting cold..

Please don't tell the council this.. Smile
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Clanger
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PostPosted: 08:31 - 11 Oct 2010    Post subject: Reply with quote

Put all nuts, bolts and washers which came off certain parts together with the part in a small plastic bag, label it to be sure.

I found the Clymer manuals to be very helpful as they list every single little part which help in taking things apart/back together again. Thumbs Up
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ollieholt
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PostPosted: 12:20 - 11 Oct 2010    Post subject: Re: Stripping a bike down? Reply with quote

bootsbiker wrote:
BenR wrote:
Obviously the body work has to come off first but would you start with the exhaust & engine?


Yeah I would take out the engine first as it is heavy... Then front to back... Label things and keep a list of what you take off and when... Like a dairy and even loads of photos that way it will be easier to do what Big Ham has nicely pointed out..


a dairy? wouldnt it go off by the time your done stripping and rebuilding...

Razz

couldnt resist... sorry
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map
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PostPosted: 13:18 - 11 Oct 2010    Post subject: Reply with quote

SirEdward wrote:
Lots of cardboard boxes and some enthusiasm. Wink
Clanger wrote:
Put all nuts, bolts and washers which came off certain parts together with the part in a small plastic bag, label it to be sure....

I find using the little plastic food boxes with the lids (chinese takeaways do them around here, somehow best if washed out first Wink) very useful for the smaller bits. One box per set of items with a label. That and freezer or sandwich bags for some reason.

HTH Thumbs Up
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ZRX61
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PostPosted: 13:46 - 11 Oct 2010    Post subject: Reply with quote

Clanger wrote:
Put all nuts, bolts and washers which came off certain parts together with the part in a small plastic bag, label it to be sure.


Ziplocks are your friend Smile
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