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Threaded Spark Plug

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jaxx
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PostPosted: 13:27 - 06 Jan 2011    Post subject: Threaded Spark Plug Reply with quote

I've just come to change the plugs on the bandit, and found that the far right hand plug felt a little loose in its housing.

After taking it out, very easily..., I tried to replace it, and the new plug wouldn't tighten up...
I've been very easy on it, and not forced it, as I dont want to make it any worse. Previous owners obviously didn't share this attitude...

Someone I know, fairly unreliable, has suggested Blue Loctite as a quick fix. Just wanted some opinions on this and other remedies. Obviously I know that the right thing to do would be remove the head and get it tapped, but I doubt I could afford that right now.

All help gratefully recieved Karma
Jack
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Paxovasa
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PostPosted: 13:30 - 06 Jan 2011    Post subject: Reply with quote

Would helicoil be any good?
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The Artist
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PostPosted: 13:34 - 06 Jan 2011    Post subject: Reply with quote

Really need to remove head and tap.

You can bodge with loctite but it won't hold forever and will be a PITA to get out when you need to.

You could do it in a day if you wanted.
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jaxx
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PostPosted: 13:34 - 06 Jan 2011    Post subject: Reply with quote

Paxovasa wrote:
Would helicoil be any good?


Please explain kind sir... Embarassed
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Paxovasa
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PostPosted: 13:36 - 06 Jan 2011    Post subject: Reply with quote

It is a thread repair kit.

https://www.google.co.uk/search?aq=f&sourceid=chrome&ie=UTF-8&q=helicoil
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ms51ves3
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PostPosted: 13:39 - 06 Jan 2011    Post subject: Reply with quote

The Artist wrote:
...and will be a PITA to get out when you need to.


Unlikely with blue Loctite (243).
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jaxx
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PostPosted: 13:41 - 06 Jan 2011    Post subject: Reply with quote

The Artist wrote:
Really need to remove head and tap.

You can bodge with loctite but it won't hold forever and will be a PITA to get out when you need to.

You could do it in a day if you wanted.


Ok, pretty much as I thought... Sad

I think Ill go for the bodge fix for now, then, when the weather gets better, Ill attempt the proper fix.

As a side note, am I doing untold damage to my bike by using it in its current condition, or am I being a tart worrying about it?
Cheers Karma
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Paxovasa
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PostPosted: 13:44 - 06 Jan 2011    Post subject: Reply with quote

As long the plug has a decent seal and it doesn't get blown out, you should be ok until you get a proper repair done.

I guess the previous owner tightened the plug too much and has stripped the threads.
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hmmmnz
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PostPosted: 13:46 - 06 Jan 2011    Post subject: Reply with quote

if you are going to go down the heli-coil route, i recomend time-sert or the wurth time-certs
they are far better than heli-coils or re-coil etc,

you can use standard taps, and you will struggle to break the little tab off on heli coils, time serts actually seat on the top edge and not on the bottom, so won't just thread right through into the cylinder
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jaxx
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PostPosted: 13:49 - 06 Jan 2011    Post subject: Reply with quote

Paxovasa wrote:
As long the plug has a decent seal and it doesn't get blown out, you should be ok until you get a proper repair done.

I guess the previous owner tightened the plug too much and has stripped the threads.


Mr. Green

Quote:
hmmmnzPosted: 12:46 - 06 Jan 2011 Post subject:



if you are going to go down the heli-coil route, i recomend time-sert or the wurth time-certs
they are far better than heli-coils or re-coil etc,

you can use standard taps, and you will struggle to break the little tab off on heli coils, time serts actually seat on the top edge and not on the bottom, so won't just thread right through into the cylinder


Umm. Ok. I dont actually understand much of that right now, but its given me something to read up on before I actually attempt the fix.

Thanks for all the instant help, I love BCF Karma
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Pete.
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PostPosted: 15:04 - 06 Jan 2011    Post subject: Reply with quote

Timeserts are superior to helicoil but sometimes it's not possible to get the tool in on cylinder heads. Helicoils have been used millions of times and you do sometimes have trouble with them winding out but I bet the ratio of it occurring is hundreds if not thousands to one. I've done a handful and none have come out yet.

Forget the loctite, it'll most likely just blow the plug out one day when it gets hot.
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chris-red
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PostPosted: 15:08 - 06 Jan 2011    Post subject: Reply with quote

What version bandit is it? it may be cheaper to get a replacement cam cover than repair the new one.
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Pete.
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PostPosted: 15:46 - 06 Jan 2011    Post subject: Reply with quote

chris-red wrote:
What version bandit is it? it may be cheaper to get a replacement cam cover than repair the new one.


Won't stop his spark plug falling out Very Happy
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Peterthepillo...
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PostPosted: 18:18 - 06 Jan 2011    Post subject: Reply with quote

Ok it's a botch, but loctite will actually work. I had a plug blow out of an aircooled beetle engine, loctited it back and it lasted three years. It all depends how proud you are I suppose.
I have known friends use araldite with good results too, but that was on a watercooled Hilman Imp which might be a bit cooler.
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temeluchus
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PostPosted: 19:47 - 06 Jan 2011    Post subject: Reply with quote

+1 on the timeserts.

timeserts are a solid steel collar, whereas helicoils are basically tightly wound springs.

its much easier to get timeserts to stay in place and they are mechanically stronger than the original ally thread.

I have a time sert in one of the heads on the mt11, never had to look at it since it was installed.
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BIG ZOOK
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PostPosted: 21:06 - 06 Jan 2011    Post subject: serious ? Reply with quote

Quick fix Surprised wack the threaded end of the spark plug ,several times with a chopping axe,then you will be able to tighten it up to the correct torque,without damaging the cylinder head.You can fix it with a time/cert at a later date.Ps ran the same chop method in a 99 plate gsxr 600 for 10,000 miles no bother.
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Noxious89123
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PostPosted: 22:07 - 06 Jan 2011    Post subject: Re: serious ? Reply with quote

BIG ZOOK wrote:
Quick fix Surprised wack the threaded end of the spark plug ,several times with a chopping axe,then you will be able to tighten it up to the correct torque,without damaging the cylinder head.You can fix it with a time/cert at a later date.Ps ran the same chop method in a 99 plate gsxr 600 for 10,000 miles no bother.


There is nothing to say except;
Wtf Confused Question
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fiery tupp
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PostPosted: 22:30 - 06 Jan 2011    Post subject: Re: serious ? Reply with quote

BIG ZOOK wrote:
Quick fix Surprised wack the threaded end of the spark plug ,several times with a chopping axe,then you will be able to tighten it up to the correct torque,without damaging the cylinder head.You can fix it with a time/cert at a later date.Ps ran the same chop method in a 99 plate gsxr 600 for 10,000 miles no bother.


I normally use a firemans axe, gives a better grip 20,000 miles Smile
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LongJohn22
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PostPosted: 23:02 - 06 Jan 2011    Post subject: Reply with quote

Wurth Time-Sert is the Rolls-Royce repair. The threads are syncronised so they take up no more room than a helicoil, they also lock themselves in position where a helicoil will relax and eventually come out with the spark plug, sometime in the future. There really is no comparison between the two systems. If you are really careful, it is possible to repair the thread without removing the cylinder head.
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Ed Case
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PostPosted: 23:30 - 06 Jan 2011    Post subject: Reply with quote

I've had a Timecert fitted in the plug-hole of my old 250RSA, it's the only real permanent answer but the head really needs to be off, s'pose it could be done in situ but I personally don't like the thought of that.
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chris-red
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PostPosted: 01:53 - 07 Jan 2011    Post subject: Reply with quote

Pete. wrote:
chris-red wrote:
What version bandit is it? it may be cheaper to get a replacement cam cover than repair the new one.


Won't stop his spark plug falling out Very Happy


Spaz moment there sorry Embarassed
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temeluchus
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PostPosted: 04:54 - 07 Jan 2011    Post subject: Reply with quote

i think you can get kits for one spark plug hole, they consist of one insert and a special tool that is a thread chaser and reamer in one. sure ive seen em on fleabay.
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