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| WildGoose |
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 WildGoose White Van Man

Joined: 20 Mar 2002 Karma :  
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 Posted: 14:24 - 11 Sep 2004 Post subject: Haynes Warning |
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a word of advice, be very wary about following any advice from these books regarding torque settings
i'm well aware that torque settings are pretty in-accurate as it is, but it appears haynes has no clue about the bikes they write about, and so far i have encountered 3 torque settings that are so woefully wrong, that its caused the bolt to shear clean off
so use only manufacturer quoted torque settings, if you dont wish to ruin your weekend
and avoid instant gasket, its toss, use only official honda parts, thank you ____________________ So in other words, he stopped you for being flagrantly in posession of a motorcycle in direct contravention of the Hippies, Darkies and People Whose Face I Don't Like The Look of (Police Powers) Act. 1976 |
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| Kickstart |
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 Kickstart The Oracle

Joined: 04 Feb 2002 Karma :     
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| WildGoose |
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 WildGoose White Van Man

Joined: 20 Mar 2002 Karma :  
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 Posted: 14:37 - 11 Sep 2004 Post subject: |
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disc bolts, quoted as 20 when it should be 15, snapped as a result
clutch cover bolts, read as 24, should have been 12, bit of confusion on my part, as they word it as "8mm engine cover bolts" which i thought meant the head, but apparently means the thread
would be much nicer if they quoted the bolts they mean
the exhaust bolt torques were too tight as well, i sheared one of those earlier today, but cant remember the exact number ____________________ So in other words, he stopped you for being flagrantly in posession of a motorcycle in direct contravention of the Hippies, Darkies and People Whose Face I Don't Like The Look of (Police Powers) Act. 1976 |
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| Kickstart |
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 Kickstart The Oracle

Joined: 04 Feb 2002 Karma :     
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 Posted: 14:48 - 11 Sep 2004 Post subject: |
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Hi
That is a very low torque for a disk bolt. EG, early CBR600 it is 29lb/ft, slightly later ones 31 lb/ft. The VFR400 it is 14lb/ft though.
Metric bolts are always quoted on the thread size (it is the old WW ones that the spnner size referred to the thread).
Had fun with a Clymer manual that told you to refer to "table 1" for the cylinder head torques. Found table 1 and it gave a torque for the appropriate size fastener. Later found another table one in that chapter (rather than in the notes at the front) which gave a specific higher torque for those bolts.
All the best
Keith ____________________ Traxpics, track day and racing photographs - Bimota Forum - Bike performance / thrust graphs for choosing gearing |
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| WildGoose |
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 WildGoose White Van Man

Joined: 20 Mar 2002 Karma :  
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| Kickstart |
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 Kickstart The Oracle

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| ZRX61 |
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 ZRX61 Victor Meldrew
Joined: 05 Nov 2003 Karma :  
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 Posted: 15:29 - 11 Sep 2004 Post subject: |
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You torqued the clutch cover bolts?????  |
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| WildGoose |
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 WildGoose White Van Man

Joined: 20 Mar 2002 Karma :  
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 Posted: 15:40 - 11 Sep 2004 Post subject: |
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yes, do you have a point, other than trying to sound condesending?
every bolt down to the oil filler cap has a specified torque setting, if you were to service a bike officially by the book, you would use a torque wrench for everything
and considering the clutch cover, is an area with gasket, where the idea is to stop oil leaking, you would think its a fairly important bolt to get the torque right
so kindly stfu  ____________________ So in other words, he stopped you for being flagrantly in posession of a motorcycle in direct contravention of the Hippies, Darkies and People Whose Face I Don't Like The Look of (Police Powers) Act. 1976 |
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| Robby |
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 Robby Dirty Old Man

Joined: 16 May 2002 Karma :   
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| Ste |
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 Ste Not Work Safe

Joined: 01 Sep 2002 Karma :    
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 Robby Dirty Old Man

Joined: 16 May 2002 Karma :   
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| carvell |
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 carvell Scuttler

Joined: 05 Sep 2003 Karma :  
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 Posted: 18:15 - 11 Sep 2004 Post subject: |
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Bleh to torque settings.
I've never ever used one, I just do them up as tight as I think they should be done up, when I feel it beginning to shear or I think it's goign too far, I stop.
Not had a problem yet.  ____________________ Yamaha TDM 850 |
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| Rory |
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 Rory Traffic Copper

Joined: 14 May 2004 Karma :  
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 carvell Scuttler

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| Phoenix |
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 Phoenix Twisted Firestarter

Joined: 01 Aug 2002 Karma :    
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 Posted: 16:10 - 12 Sep 2004 Post subject: |
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I thought you guessed the tightness goose, as your torque wrench didn't go low enough  |
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| WildGoose |
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 WildGoose White Van Man

Joined: 20 Mar 2002 Karma :  
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 Posted: 16:28 - 12 Sep 2004 Post subject: |
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shush, that was only one of them  ____________________ So in other words, he stopped you for being flagrantly in posession of a motorcycle in direct contravention of the Hippies, Darkies and People Whose Face I Don't Like The Look of (Police Powers) Act. 1976 |
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| mrchips |
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 mrchips World Chat Champion
Joined: 05 Mar 2004 Karma :     
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| stinkwheel |
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 stinkwheel Bovine Proctologist

Joined: 12 Jul 2004 Karma :    
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 Posted: 20:54 - 12 Sep 2004 Post subject: |
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| WildGoose wrote: | disc bolts, quoted as 20 when it should be 15, snapped as a result |
I would say there must have been a structural fault on the bolt if that happened, they usually use a minimum of grade 8.8 high-tensile bolts to hold on discs, it should have stripped the thread out of the hub before it sheared the bolt
| Quote: | clutch cover bolts, read as 24, should have been 12, bit of confusion on my part, as they word it as "8mm engine cover bolts" which i thought meant the head, but apparently means the thread
would be much nicer if they quoted the bolts they mean |
They did. You ALWAYS refer to the diameter of the bolt not the size of spanner you use on it. An M6 bolt can have virtually any size head on it that you want to make, it would still be an M6, my bike some with 10, 11 and 12mm heads (and some with 5mm allen heads).
.
The two most common lies in Haynes manuals are:
"Warning, this is a right hand thread."
and
"Reassembly is the reverse of the above." ____________________ “Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.”
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles. |
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| RealNinja |
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 RealNinja World Chat Champion

Joined: 18 Mar 2004 Karma :  
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| Clanger |
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 Clanger Stirrer

Joined: 27 May 2004 Karma :    
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| mr.z |
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 mr.z World Chat Champion

Joined: 04 Feb 2004 Karma :  
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 Posted: 10:14 - 14 Sep 2004 Post subject: |
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Somehow managed to get hold of a factory manual (for a 20year old bike they are a little bit rare!) i go by that for torque settings...
I'd rather spend 3minutes torqueing a bolt properly than several hours fixing it. I very nearly had a knackerd radiator because somebody thought they knew better and guessed the torque, it was WAY too tight and could have knackered the rad, just because they couldn't be arsed to check. It didn't need torqueing but 2lbft gives you a clue.
Overtightening might not shear the bolt but it can cause fractures in say.. your engine caseing (on the sump plug, how about a never ending leak, great fun).
Haynes have a bit of a reputation for over-enthusiastic torque settings, if it says 10-20 i use 12 or 25-30 i'll use 27, or get it out the propper manual! ____________________ >RidingSkills<->Tech Tips<->MyBikes< |
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Old Thread Alert!
The last post was made 21 years, 179 days ago. Instead of replying here, would creating a new thread be more useful? |
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