Resend my activation email : Register : Log in 
BCF: Bike Chat Forums


Reverse Cylinder

Reply to topic
Bike Chat Forums Index -> The Workshop
View previous topic : View next topic  
Author Message

Reid
Nitrous Nuisance



Joined: 24 Jan 2011
Karma :

PostPosted: 23:55 - 24 Mar 2012    Post subject: Reverse Cylinder Reply with quote

Figured this area would get more useful replies than the General forum, if it needs moving then mods, feel free.

I'm looking at starting a project bike, something for my own enjoyment and to test my own skills more than anything else and after coming across a TZR 3MA have been thinking about the complexities and practicalities of reverse cylinder designs. I've seen some RD and RZ conversions and basically have a couple of quick questions about them:

What are the main benefits of a reverse cylinder design?
Why does the 3MA use it?
What are the drawbacks?
Is it practical (for riding more than installation)?

The way I see it, I can have something 'unique and different' (after seeing quite a few streetfighter builds I'm hoping this isn't always synonymous with shit) with a real tidy way of having underseat exhausts (as opposed to a huge plumbing mess). I'm presuming I'll save a little weight with shorter exhausts whilst creating less centralised mass (battery and other bits having to be moved about) an causing a load of other headaches. The build so far is going to be a single or parallel twin engine, four-stroke, between 350-600cc - just in case that's relevant at all.

More than anything - I'd just like some information about the the why of the reverse cylinder design more than the how.
 Back to top
View user's profile Send private message You must be logged in to rate posts

jjdugen
World Chat Champion



Joined: 03 Jun 2011
Karma :

PostPosted: 00:52 - 25 Mar 2012    Post subject: Reply with quote

Only two little problems. The steering head stem gets right in the way of optimal carb/injector/airbox placement and a row of very hot exhaust pipes contained within the chassis will cook the rider. You can shield the exhausts and probably shoehorn an induction system and it has been done, but with little benefit and major engineering costs.
However.... If you get really radical and use a hub center steered front end, you will have acres of room for a proper airbox, exhaust placment and shielding is not to drastic an engineering excersise.
____________________
The CBR900RR has been sold. Aprilia Falco worms its way into my heart.
Try Soi 23 on Amazon for a good read.... Self promotion? Moi?
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

Reid
Nitrous Nuisance



Joined: 24 Jan 2011
Karma :

PostPosted: 11:33 - 25 Mar 2012    Post subject: Reply with quote

Hub centre steering would be way out of my league so I'll have to leave that... for now Mr. Green

So how does the 3MA deal with these issues? I know the carbs are ridiculously low to the ground to deal with headstock issues, the exhausts flow around the actual seat and have a simple shield - is there anything more technical than that (fitting carbs so they don't foul the steering and making sure the exhausts aren't likely to melt you)?

I'm still kind of unsure on the benefits reversing the cylinders achieves. Are there any apart from being unconventional for the sake of it? I don't want to end up with a pure cosmetic showpiece, I want there to be at least a little logic to anything I attempt with it Laughing
 Back to top
View user's profile Send private message You must be logged in to rate posts

Reid
Nitrous Nuisance



Joined: 24 Jan 2011
Karma :

PostPosted: 11:52 - 25 Mar 2012    Post subject: Reply with quote

CHR15 wrote:
Quote:
The build so far is going to be a single or parallel twin engine, four-stroke, between 350-600cc



you'll probably find most cylinder blocks aren't asymmetrical - ie. you cant just rotate them round, due to coolant / oil drilling's and stud layout.


you'd need something with an asymmetrical block, central cam chain, and cams which could be rotated through 90 degrees, otherwise you'd end up with weird valve lift profiles.


So an air-cooled SOHC thumper would be the way to go if I went down this route (thinking along the lines of a DR650/XT600 engine)? I know it isn't gonna be as simple as turning the cylinder block around and this is going to be a long-term project but the simpler the better really.
 Back to top
View user's profile Send private message You must be logged in to rate posts

Kickstart
The Oracle



Joined: 04 Feb 2002
Karma :

PostPosted: 11:57 - 25 Mar 2012    Post subject: Reply with quote

Hi

Useful airbox is probably the hardest part (at least on a 2 stroke you have more flexibility on where you mount the carbs). As Chris says finding a suitable doner engine will be a pain, and then you have the fun of custom camshafts to sort the valve timing out again and have appropriate profiles for them to open / close. Even with something like a GPZ500 (central cam chain) I suspect that the sprockets on the cam shafts are slightly offset for clearance.

Cagiva managed to have under twin seat exhausts on the early C9 Freccia 2 stroke single, and that came out in 1986. Next thing girder forks will come back into fashion Laughing .

All the best

Keith
____________________
Traxpics, track day and racing photographs - Bimota Forum - Bike performance / thrust graphs for choosing gearing
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

Kickstart
The Oracle



Joined: 04 Feb 2002
Karma :

PostPosted: 12:01 - 25 Mar 2012    Post subject: Reply with quote

Reid wrote:

So an air-cooled SOHC thumper would be the way to go if I went down this route (thinking along the lines of a DR650/XT600 engine)? I know it isn't gonna be as simple as turning the cylinder block around and this is going to be a long-term project but the simpler the better really.


That would be very hard as you would swap over the cam drive to being on different sides on the bottom and top ends of the engine.

Probably be easier to weld up the head and heavily recut it so the intake became the exhaust and vice versa.

All the best

Keith
____________________
Traxpics, track day and racing photographs - Bimota Forum - Bike performance / thrust graphs for choosing gearing
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

G
The Voice of Reason



Joined: 02 Feb 2002
Karma :

PostPosted: 12:08 - 25 Mar 2012    Post subject: Reply with quote

Reid wrote:
Hub centre steering would be way out of my league so I'll have to leave that... for now Mr. Green

I'd have thought hub centre steering would be a fair bit easier that making a from-scratch reverse cylinder bike.


Quote:
I don't want to end up with a pure cosmetic showpiece, I want there to be at least a little logic to anything I attempt with it Laughing

I don't see how it can be anything but that; as it seems unlikely you'll come up with something better than various manufacturers have probably spent in the £millions trying to make good.

Oh and while this post is acceptable here I reckon, everyone would like more views for their posts etc - and if everyone put them all in this section, everyone would lose out.

Note the 2010/2011 (dunno about 2012) YZF450 uses a reverse cylinder design.
The latest Husaberg 4 strokes use what could be considered a reverse cylinder design - but then with the whole engine flipped around so it's now got the exhaust coming out underneath, with a near horizontal cylinder and the geaxbox under the crank.
 Back to top
View user's profile Send private message You must be logged in to rate posts

Reid
Nitrous Nuisance



Joined: 24 Jan 2011
Karma :

PostPosted: 12:13 - 25 Mar 2012    Post subject: Reply with quote

Okay - in that case I'll ditch the idea, just came to me the other night and I thought "why not?". Thanks for talking me back to reality Laughing

Out of curioisty though, I'm still a bit unsure of the benefits it'd pose - is it just the fact it opens it up to induction and cuts a bit of length/weight out of the exhaust?
 Back to top
View user's profile Send private message You must be logged in to rate posts

G
The Voice of Reason



Joined: 02 Feb 2002
Karma :

PostPosted: 12:19 - 25 Mar 2012    Post subject: Reply with quote

Have a look at the YZF - the short exhaust length is actually a problem with the design so they have built in an extra loop to make it longer.

https://www.supermotoaus.com/gallery/d/20621-2/2010_YZF450_1.jpg
 Back to top
View user's profile Send private message You must be logged in to rate posts

Kickstart
The Oracle



Joined: 04 Feb 2002
Karma :

PostPosted: 12:30 - 25 Mar 2012    Post subject: Reply with quote

Reid wrote:

Out of curioisty though, I'm still a bit unsure of the benefits it'd pose - is it just the fact it opens it up to induction and cuts a bit of length/weight out of the exhaust?


Cooler air to the airbox (which isn't really that much of a problem with a conventional engine these days) and a straighter exhaust (which is a waste of time when you need to put a squiggle in them to make them long enough as G shows).

All the best

Keith
____________________
Traxpics, track day and racing photographs - Bimota Forum - Bike performance / thrust graphs for choosing gearing
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

Frost
World Chat Champion



Joined: 26 May 2004
Karma :

PostPosted: 16:12 - 25 Mar 2012    Post subject: Reply with quote

Most bikes tend to lean the engine forwards making the engine not so tall and allowing it to be move forwards without getting in the way of the front wheel. It also allows the throttle bodies to be closer to vertical.

Honda have gone for a reverse on their moto3 bike, but that requires the engine to lean backwards.
https://www.autonewblog.com/wp-content/uploads/2011/06/nsf250r_engine-sfoglia-la-gallery-336x224.jpg
https://www.motodesign.org/wp-content/uploads/2011/06/Moto3-2012-officially-unveiled-the-Honda-NSF250R.jpg
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

kestrel
Nearly there...



Joined: 04 Sep 2006
Karma :

PostPosted: 18:28 - 25 Mar 2012    Post subject: Reply with quote

Triumph 650cc engines quite often had the heads reversed in the 70's, some as custom mods and others in twin engined drag bikes. Twizzle down in bournemouth reversed the head on a GSX1100 on his bike known as 'The Beast' pic here :-

https://www.myspace.com/twizzlecustoms/photos/31079#%7B%22ImageId%22%3A31079%7D
____________________
Isle of Man.........Road Racing Capital Of The World
 Back to top
View user's profile Send private message You must be logged in to rate posts
Old Thread Alert!

The last post was made 13 years, 117 days ago. Instead of replying here, would creating a new thread be more useful?
  Display posts from previous:   
This page may contain affiliate links, which means we may earn a small commission if a visitor clicks through and makes a purchase. By clicking on an affiliate link, you accept that third-party cookies will be set.

Post new topic   Reply to topic    Bike Chat Forums Index -> The Workshop All times are GMT
Page 1 of 1

 
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You cannot attach files in this forum
You cannot download files in this forum

Read the Terms of Use! - Powered by phpBB © phpBB Group
 

Debug Mode: ON - Server: birks (www) - Page Generation Time: 0.24 Sec - Server Load: 3.14 - MySQL Queries: 13 - Page Size: 79.42 Kb