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Derp.. Frame swap, 1 issue.

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P.addy
Red Rocket



Joined: 14 Feb 2008
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PostPosted: 20:34 - 30 Jan 2013    Post subject: Derp.. Frame swap, 1 issue. Reply with quote

I have a WR450F.

Just bought a frame for a WR426 as they appeared to look very similar and was road legal.

My first issue is the oil tank on the WR426 appears to be in the frame and has 1 pipe heading down to the sump.

My WR450F engine has a filler cap on the crankcase and then has a pipe from the clutch cover into the frame through 1 pipe, back out through another pipe and into the other side of the engine.

There is no pump in the frame obviously...so it looks like it just goes through a filter.

Now I'm all for bodges, but with a proper nice engine, I'd rather not. Thinking if I get a piece of metal in a U shape, I can just put that in and clamp it on then the oil will flow through as normal.

Does it sound like it will work?
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P.addy
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PostPosted: 21:42 - 30 Jan 2013    Post subject: Reply with quote

To help issues.... I have drawn a bad diagram.

Brown is my current setup in old frame.
Pink is what the new frame had previously.
Yellow is what I would think works best.

Orange dot is filler cap, blue square is frame.
Dark grey is oil lines from/to the engine.
Red dotted is the estimated path of current oil
Solid red is a metal pipe joining the 2 rubber hoses.

Sorry for the really shit paint..

https://super-user.co.uk/reallybaddiagram.png
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jimspeed
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PostPosted: 21:54 - 30 Jan 2013    Post subject: Reply with quote

You need to find out what exactly the pipe does on the 450 engine, it could just pump it thru a steel pipe to cool the oil a bit (less exposed than a proper oil cooler maybe)
if the 426 had a tank in the frame then that engine mush be dry sumped at a guess? and the 450 definatly is a wet sump ? but yes you could join both pipes together so the oil flows straight thru them or maybe get a pipe made up to do it in 1 go so no joints to leak etc. i wouldn't be blanking them off anyway Thumbs Up
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P.addy
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PostPosted: 21:57 - 30 Jan 2013    Post subject: Reply with quote

Wouldn't blank them, I physically just wanted to join them, if it seems sane to people on here Laughing
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jimspeed
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PostPosted: 22:03 - 30 Jan 2013    Post subject: Reply with quote

can you not see what the function of the bit the pipes joined to did on the 450 frame or don't you have it all?
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Hyosung cruise 125(passed test on, sold) Kawasaki el 252 (better than expected but sold on) Kawasaki GPZ500S first "big"bike.(sold) ZZR600 E5..Z750 2007,ER5, currently on a 2008 Enfield bullet electra x and loving it..
,"Alpha-9: Is there any correlation between dyno rod and dyno kits?"
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P.addy
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PostPosted: 22:06 - 30 Jan 2013    Post subject: Reply with quote

jimspeed wrote:
can you not see what the function of the bit the pipes joined to did on the 450 frame or don't you have it all?


I don't follow?

The pipes connect to the 450 frame, 1 in and 1 out.

What is inside the frame, fuck knows, couldn't find a diagram. But being that there is no pump in there and it would only be pressure/gravity bringing it back down...
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P.addy
Red Rocket



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PostPosted: 23:49 - 30 Jan 2013    Post subject: Reply with quote

Filter is in the frame, 3 of the fuckers in the bike
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G
The Voice of Reason



Joined: 02 Feb 2002
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PostPosted: 23:58 - 30 Jan 2013    Post subject: Re: Derp.. Frame swap, 1 issue. Reply with quote

It's very common for dirt bikes to have 'dry sump' designs, with the oil stored in the frame.

Dry sump means you don't have to worry so much about oil sloshing about and missing the pickup when going up/down hill etc. The frame is just a convenient empty container. On my CCM you filled it up from just behind the yolk.

The recentish Buells actually store fuel in the frame I believe, with oil stored in the swingarm!
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P.addy
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PostPosted: 23:59 - 30 Jan 2013    Post subject: Reply with quote

It's replaceable. It sits behind an 8mm bolt.

I might end up just being bodge and keeping same frame lol

The TTR was dry sump, odd thing.

This one has a sump bolt, a dip stick and filler on the actual casing, so different from the TTR in that respect. Think this is purely wet sump, especially as the oil flow diagram says it picks oil up from the oil pan...

I'll load it here.


Last edited by P.addy on 00:22 - 31 Jan 2013; edited 1 time in total
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P.addy
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PostPosted: 00:28 - 31 Jan 2013    Post subject: Reply with quote

https://super-user.co.uk/oil1.png

https://super-user.co.uk/oil2.png

I know this is part of the "pressure" path for the oil, the scavenge stuff is the usual parts...so definitely wet sump Thumbs Up
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G
The Voice of Reason



Joined: 02 Feb 2002
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PostPosted: 00:31 - 31 Jan 2013    Post subject: Reply with quote

Just quickly; have you seen this?
https://www.thumpertalk.com/topic/103536-yz450-in-a-yz426-frame/
First result in google.
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P.addy
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PostPosted: 00:39 - 31 Jan 2013    Post subject: Reply with quote

G wrote:
Just quickly; have you seen this?
https://www.thumpertalk.com/topic/103536-yz450-in-a-yz426-frame/
First result in google.


It's ok.

If all else fails.. I have a frame number, I have a frame, I'll work some magic.

Engine has to come out anyway but I'll see how it goes Laughing
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Kickstart
The Oracle



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PostPosted: 01:15 - 31 Jan 2013    Post subject: Reply with quote

Hi

Seems a bit strange.

The printed diagrams look like a dry sump setup. One pump (no need for high pressure) to scavenge the oil from the sump and push it to a tank, and then a feed from that down to the proper high pressure pump. However on a setup like this I would expect the filler to be on the oil tank rather than the sump.

The way you describe the 426 is even stranger. Can't really see how it would work to have a remote tank with a single pipe to / from it. Downloading the owners manual (which is pretty in depth it seems, more a workshop manual) does state it is a dry sump engine.

Pretty much exactly the same oil flow chart is in both the WR426 and WR450 owners handbooks. There must be an extra pipe on the WR426 hidden somewhere.

All the best

Keith
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P.addy
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PostPosted: 08:18 - 31 Jan 2013    Post subject: Reply with quote

I believe A-A is the sump with a pump in there (number 5)

On the left diagram, I think A is the other pump.

I still can't see how its a dry sump when it takes oil in the standard fashion and pumps it round fairly similar to the SV/any oil cooled lump?

Can you see that engines are not my thing Laughing
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temeluchus
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PostPosted: 08:32 - 31 Jan 2013    Post subject: Reply with quote

I wonder if the oil tank is a reservoir of oil that is a reserve for when the thing is at funny angles/going over jumps to make sure it isnt starved of oil until the bike is upright and oil is pumped normally again?

If that makes sense?
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P.addy
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PostPosted: 10:00 - 31 Jan 2013    Post subject: Reply with quote

Temeluchus wrote:
I wonder if the oil tank is a reservoir of oil that is a reserve for when the thing is at funny angles/going over jumps to make sure it isnt starved of oil until the bike is upright and oil is pumped normally again?

If that makes sense?


Makes sense to me, essentially that means I could add in the filter Iain has linked. It is going to be a road bike and some wheelies thrown in, nothing overly hard bearing on the thing Laughing
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garth
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PostPosted: 10:45 - 31 Jan 2013    Post subject: Reply with quote

You have a spare frame with V5 and frame numbers.

You have a stolen recovered bike frame and a grinder.

You can buy punches for about a tenner.

= Profit?!
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P.addy
Red Rocket



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PostPosted: 11:04 - 31 Jan 2013    Post subject: Reply with quote

garth wrote:
You have a spare frame with V5 and frame numbers.

You have a stolen recovered bike frame and a grinder.

You can buy punches for about a tenner.

= Profit?!


It is the idea thats sitting in my head. Will MOT guys kick up a fuss?

Also, getting a VIN plate for it.. could I do that or would you just stamp the frame somehow.
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Kickstart
The Oracle



Joined: 04 Feb 2002
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PostPosted: 00:58 - 01 Feb 2013    Post subject: Reply with quote

##Paddy## wrote:
I believe A-A is the sump with a pump in there (number 5)

On the left diagram, I think A is the other pump.


In that it looks like it is possibly 2 pumps in a single unit.

##Paddy## wrote:
I still can't see how its a dry sump when it takes oil in the standard fashion and pumps it round fairly similar to the SV/any oil cooled lump?


Looks to me that it pumps it up to the tank at low pressure and then gravity takes it from there down to the real pump.

All the best

Keith
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MaybeGuy
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PostPosted: 06:42 - 01 Feb 2013    Post subject: Reply with quote

Be a bit careful if you decide to work some magic.
Should the bike need a police inspection for any reason, they're pretty savvy about spotting dodgy numbers, font, spacings etc. there's a lot more than meets the eye on a frame number.

Personally, I think the best thing that could be done would be to make a jig from the frame, and swap/reweld the headstock.
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Blue_SV650S wrote: it was a sh1te wheelie, but it proves that he can get it up in 3rd and can do angles. In summery, mattsprattuk is a gobby little sh1tebag, dopehead tw4t, but sadly for all of us, he probably isn't THAT full of sh1te!! Mr. Green
Kickstart wrote: Hi I tend to agree with Matt. All the best Keith
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P.addy
Red Rocket



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PostPosted: 10:10 - 01 Feb 2013    Post subject: Reply with quote

OK, so this is going to get sorted tomorrow.

Anyone know the stamp size required for a frame number? Can only find 3mm and 5mm punches locally Neutral
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G
The Voice of Reason



Joined: 02 Feb 2002
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PostPosted: 11:51 - 01 Feb 2013    Post subject: Reply with quote

As with matt; I wouldn't be surprised if you could actually get more done for doing that than just for stealing a bike!
Perverting the course of justice, etc.

If it was a blank frame, I'd say go for it - but if you do get attention for some reason, I'd worry about what could happen. Saying that, never been stopped on a dirt bike that I can remember, but it does seem fairly likely.
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