Resend my activation email : Register : Log in 
BCF: Bike Chat Forums


Exhaust woes!

Reply to topic
Bike Chat Forums Index -> The Workshop
View previous topic : View next topic  
Author Message

MeatHelmet
Scooby Slapper



Joined: 09 Sep 2012
Karma :

PostPosted: 08:15 - 29 Mar 2013    Post subject: Exhaust woes! Reply with quote

I am having real problems getting my exhaust to seal properly.

I have had the end can and the mid pipe off the down pipe twice now, and it will not seal right, it’s blowing at both joints.

Has anyone got any advice?

I have cleaned the pipes, inside and out properly, used exhaust paste to join them, clamped them up tightly, but they continue to blow!

I’m at a loss as to how to fix it!

It’s really starting to irritate me.
____________________
Bike - 2003 Kawasaki ZX6R 636 Ninja (A1P)
 Back to top
View user's profile Send private message You must be logged in to rate posts

Walloper
Super Spammer



Joined: 24 Feb 2005
Karma :

PostPosted: 08:59 - 29 Mar 2013    Post subject: Re: Exhaust woes! Reply with quote

MeatHelmet wrote:
I am having real problems getting my exhaust to seal properly.

I have had the end can and the mid pipe off the down pipe twice now, and it will not seal right, it’s blowing at both joints.

Has anyone got any advice?

I have cleaned the pipes, inside and out properly, used exhaust paste to join them, clamped them up tightly, but they continue to blow!

I’m at a loss as to how to fix it!

It’s really starting to irritate me.


The can should be quite a tight fit on the pipe. They call it slip-on but that just means not welded.
If it's a loose fit it willnot seal.
You may be able to put a bit of sheet metal around the pipe to make it a bit fatter then fit the can over that and tighten the clamp on it.

The clamp doesn't actually do any sealing but only acts to secure the joint.

Pics are good. Make sure you have good lighting and hold the phone steady. Smile
____________________
W-ireless A-rtificial L-ifeform L-imited to O-bservation P-eacekeeping and E-fficient R-epair
 Back to top
View user's profile Send private message You must be logged in to rate posts

Rogerborg
nimbA



Joined: 26 Oct 2010
Karma :

PostPosted: 11:52 - 29 Mar 2013    Post subject: Reply with quote

Shim that sucker. Cut up strips of beer or bean cans, get it as tight as you can so that you can barely persuade it together before clamping.
____________________
Biking is 1/20th as dangerous as horse riding.
GONE: HN125-8, LF-250B, GPz 305, GPZ 500S, Burgman 400 // RIDING: F650GS (800 twin), Royal Enfield Bullet Electra 500 AVL, Ninja 250R because racebike
 Back to top
View user's profile Send private message You must be logged in to rate posts

croup7
L Plate Warrior



Joined: 10 Jul 2009
Karma :

PostPosted: 13:16 - 29 Mar 2013    Post subject: Re: Exhaust woes! Reply with quote

MeatHelmet wrote:
I am having real problems getting my exhaust to seal properly.

I have had the end can and the mid pipe off the down pipe twice now, and it will not seal right, it’s blowing at both joints.

Has anyone got any advice?

I have cleaned the pipes, inside and out properly, used exhaust paste to join them, clamped them up tightly, but they continue to blow!

I’m at a loss as to how to fix it!

It’s really starting to irritate me.


don't bother with paste it sets like thin fibre glass then flakes to bits go-to a car parts shop and find some copper silicone gasket repair it looks like copper grease in a white tube but sets like mastic and is perfect for exhaust manifold and joints .works a treat on my aprila exhaust manifold and silencer joint.
 Back to top
View user's profile Send private message Send e-mail You must be logged in to rate posts

Rogerborg
nimbA



Joined: 26 Oct 2010
Karma :

PostPosted: 13:57 - 29 Mar 2013    Post subject: Reply with quote

Instant gasket works, but it's filling gaps that shouldn't be there.
____________________
Biking is 1/20th as dangerous as horse riding.
GONE: HN125-8, LF-250B, GPz 305, GPZ 500S, Burgman 400 // RIDING: F650GS (800 twin), Royal Enfield Bullet Electra 500 AVL, Ninja 250R because racebike
 Back to top
View user's profile Send private message You must be logged in to rate posts

temeluchus
World Chat Champion



Joined: 01 Oct 2008
Karma :

PostPosted: 14:16 - 29 Mar 2013    Post subject: Reply with quote

Beer/coke can shims help.

"Versachem Muffler Weld" works pretty good too, far better than gungum and the like.
____________________
Some shite cruiser. Now with guns and FREEDOM!
 Back to top
View user's profile Send private message Visit poster's website You must be logged in to rate posts

MeatHelmet
Scooby Slapper



Joined: 09 Sep 2012
Karma :

PostPosted: 15:10 - 29 Mar 2013    Post subject: Reply with quote

Cheers chaps.

I have a few beer cans laying around.

Unfortunately, they have beer in them, so I will have to drink that first Rolling Eyes
____________________
Bike - 2003 Kawasaki ZX6R 636 Ninja (A1P)
 Back to top
View user's profile Send private message You must be logged in to rate posts

temeluchus
World Chat Champion



Joined: 01 Oct 2008
Karma :

PostPosted: 16:44 - 29 Mar 2013    Post subject: Reply with quote

MeatHelmet wrote:
Cheers chaps.

I have a few beer cans laying around.

Unfortunately, they have beer in them, so I will have to drink that first Rolling Eyes


I look forward to the " I tried to fix mah bike whilst pissssht" thread!
____________________
Some shite cruiser. Now with guns and FREEDOM!
 Back to top
View user's profile Send private message Visit poster's website You must be logged in to rate posts
Old Thread Alert!

The last post was made 13 years, 234 days ago. Instead of replying here, would creating a new thread be more useful?
  Display posts from previous:   
This page may contain affiliate links, which means we may earn a small commission if a visitor clicks through and makes a purchase. By clicking on an affiliate link, you accept that third-party cookies will be set.

Post new topic   Reply to topic    Bike Chat Forums Index -> The Workshop All times are GMT
Page 1 of 1

 
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You cannot attach files in this forum
You cannot download files in this forum

Read the Terms of Use! - Powered by phpBB © phpBB Group
 

Debug Mode: ON - Server: biskey (www) - Page Generation Time: 0.04 Sec - Server Load: 0.23 - MySQL Queries: 13 - Page Size: 58.33 Kb