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Tools for a bike mechanic? Calling bike mechs.

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Coxyzxr
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PostPosted: 20:18 - 09 Mar 2014    Post subject: Tools for a bike mechanic? Calling bike mechs. Reply with quote

Hi all,

I've recently changed my career and am due to start my new role as bike tech so i'm building up my tools before I start my new job.

What tools did you find yourselves using most or most useful to have?

I have the obvious like socket set, good spanner set etc,

Thanks
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1cyl
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PostPosted: 23:34 - 09 Mar 2014    Post subject: Reply with quote

Chain splitter is handy. As is a torque wrench and a decent set of Alan's. Very much a near endless list of useful tools/equipment out there tho, so depends on your requirements and budget.

I like my hydraulic press. It's dead handy for doing bearings or crushing terminators Thumbs Up
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Raffles
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PostPosted: 23:43 - 09 Mar 2014    Post subject: Reply with quote

I find that an impact driver comes in handy every now and again.
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stevo as b4
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PostPosted: 00:28 - 10 Mar 2014    Post subject: Reply with quote

I'd say a quality 3/8" socket set with a good selection of quality socket, torx and hex head sockets is worth having.

I've got loads of 1/4" and 1/2" bits and tools, but a limited selection of 3/8" stuff, and although I manage, if I was working on bikes every day I'd want 3/8" tools really.
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Shaft
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PostPosted: 00:36 - 10 Mar 2014    Post subject: Reply with quote

Spend the next week intensively searching for a set of JIS screwdrivers/bits and be one of only a handful of bike techs that have some.
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Hugh Farking Cant
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PostPosted: 10:57 - 10 Mar 2014    Post subject: Reply with quote

Get yersel some T bars; also in 1/4 and 3/8 drive.
Palm ratchets and stubbies are handy.

https://i1159.photobucket.com/albums/p626/willandrip/conrod/008_zps6bbdfbbc.jpg
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Coxyzxr
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PostPosted: 21:14 - 12 Mar 2014    Post subject: Reply with quote

Shaft wrote:
Spend the next week intensively searching for a set of JIS screwdrivers/bits and be one of only a handful of bike techs that have some.


Are these rare or just special?

I'm using Koken 3/8 sockets and ratchet, Japanese, over snap on.
I've used Snap on extensively as my dad has most of the kit from his mech days, honestly I'd rate the Koken sockets higher than Snap ons.

Facom spanners, Wera screw drives, halfords pro for the less used stuff.

Need some decent T handle hex's though so definitely missed those off the list.

I've literally spent last 4 weeks shopping around on ebay, sites, boot sales, shops and I reckon I've accumulated about £800/£1000 worth of tools and cabinets for about £500 just from shopping around, asking for deals, getting near new used stuff etc.
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A100man
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PostPosted: 21:21 - 12 Mar 2014    Post subject: Reply with quote

+1 on the taps/dies if only for cleaning up tired threads. Oh yes and a brass drift.
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Fisty
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PostPosted: 22:35 - 12 Mar 2014    Post subject: Reply with quote

C spanners for head race lock nuts
Drifts/punches for bearings
Ratchet ring spanners with flexi head
Plug sockets in various sizes
Torx bits
Bigger sized allen keys/sockets for wheel spindles
12mm spanner will become your most used spanner
Some bikes have odd sized top yoke nuts (ZXR400 is 36mm as an example)
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Fisty
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PostPosted: 22:39 - 12 Mar 2014    Post subject: Reply with quote

Coxyzxr wrote:

Are these rare or just special?


Special. A JIS cross head screw has a dimple in the top and is designed to stop the screwdriver "camming" out. They are fantastic.



https://www.agcoauto.com/content/images/fastener/screws_JIS_phillips_screwdriver_angle.jpg

https://www.agcoauto.com/content/images/fastener/screws_JIS_phillips_pozidriv.jpg
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Fisty
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PostPosted: 22:47 - 12 Mar 2014    Post subject: Reply with quote

Also this for stuck brake pistons.

https://www.ebay.co.uk/itm/Laser-Motorcycle-Brake-Piston-Removal-Tool-Brake-Caliper-Rewind-Tools-WorkShop-/290714264894?pt=UK_Home_Garden_PowerTools_SM&hash=item43afeba53e
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Rogerborg
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PostPosted: 23:33 - 12 Mar 2014    Post subject: Reply with quote

Irwin bolt grips. Time is money.
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kramdra
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PostPosted: 23:56 - 12 Mar 2014    Post subject: Reply with quote

Cobalt drill set, couple of carbide drills for stubborn stainless bolts.

Angle grinder and bench grinder (or a pair of 80/1500 grit drums to go in elecy drill)

Club hammer, large sledge hammer. Spacers and drifts for bearings. Bearing puller for head bearings.

Castellated sockets for swingarm bolts.

Circlip pliers - worth getting decent ones. Particularly useful are small ones to fit nissin master cylinders, and a large pair for 125 sprocket carrier clips.

Decent tool box or bag. Ive yet to find one and resort to using an old rucksack Crying or Very sad
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stirlinggaz
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PostPosted: 01:25 - 13 Mar 2014    Post subject: Reply with quote

Fisty wrote:


hi,
90 odd quid to remove seized brake caliper pistons Shocked fuck that,

air-line, air duster, ptfe tape & within 30 seconds, even the most seized of seized pistons will fire out at somewhere near the speed of a bullet. Very Happy
just keep the caliper covered with a rag & your fingers out of the way.
compressor is one of the best investments you will make, theres umpteen tools you can utilise with it : air duster, tyre inflator, grease gun, grinder,drill etc

cheers,
GAZ
edit : +1 to cobalt drill bits, tried them years ago after buying some de-walt bits cheap off ebay & they have been the best drill bits i have ever used. better than HSS + titanium & will drill through solid steel inches thick with very little effort, just a drill set at low speed & something to keep the bit cool/lubricated (i use wd40 or preferably light oil.)
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Shaft
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PostPosted: 10:04 - 13 Mar 2014    Post subject: Reply with quote

Fisty wrote:
Coxyzxr wrote:

Are these rare or just special?


Special. A JIS cross head screw has a dimple in the top and is designed to stop the screwdriver "camming" out. They are fantastic.



https://www.agcoauto.com/content/images/fastener/screws_JIS_phillips_screwdriver_angle.jpg

https://www.agcoauto.com/content/images/fastener/screws_JIS_phillips_pozidriv.jpg



I would add that one of the reasons people complain about screwheads rounding off is because they have attempted to undo a tight fitting JIS screw with a Phillips driver; the point won't allow the driver to seat fully in the screw and, as Fisty says, they cam out as soon as you try and apply any sort of torque, usually taking lumps off the screw as they go.

They do take a bit of finding, you won't get them from Snap On (or any of the other pro tool suppliers) but I'm told they are used extensively in the world of RC modelling.

You can also make your own, by carefully grinding the point off a Phillips (not a Pozidriv) driver.
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Scythe
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PostPosted: 11:12 - 13 Mar 2014    Post subject: Reply with quote

Fisty wrote:
Coxyzxr wrote:

Are these rare or just special?


Special. A JIS cross head screw has a dimple in the top and is designed to stop the screwdriver "camming" out. They are fantastic.



Never knew this, I'll keep an eye out for some, thanks Thumbs Up
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Ollie zx6r
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PostPosted: 12:24 - 13 Mar 2014    Post subject: Reply with quote

EZGrip screw extractor, seriously this stuff is phenomenal, if you have a tight or rounded nut/screw/stud or whatever, tiny amount of this stuff and you can get the purchase you need on it. We use it all the time at work.
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lihp
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PostPosted: 12:46 - 13 Mar 2014    Post subject: Reply with quote

stirlinggaz wrote:

air-line, air duster, ptfe tape & within 30 seconds, even the most seized of seized pistons will fire out at somewhere near the speed of a bullet. Very Happy
just keep the caliper covered with a rag & your fingers out of the way.


I wouldn't be impressed with a professional mechanic doing it this way unless it is a last resort.

When you pay a premium for a professional mechanic, you expect proper knowledge, and proper tools.
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stinkwheel
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PostPosted: 12:51 - 13 Mar 2014    Post subject: Reply with quote

A 90 degree bevel-drive screwdriver for adjusting carbs with the adjuster screws located underneath.

A hairdrier for fitting recalcitrant carb rubbers.

Deadblow hammer (hide and copper).

A magnet on a stick.

A decent multimeter with long cables and a choice of both croc clips and probes. Ideally analogue so you can spot needle deflection when doing dynamic tests. Even better if it has a high current ammeter, 10A minimum. You get automotive ones now which do dwell angle and have an inductive rev counter... be the envy of all your friends.

Oh. And a fucking good lock on your tool chest because they will grow legs and walk. Mark all of them (a particular colour of paint in the recesses or engrave/etch them) so when they turn up in someone elses tool chest, you can beat them round the head with it.
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stinkwheel
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PostPosted: 12:56 - 13 Mar 2014    Post subject: Reply with quote

PhilDawson8270 wrote:

I wouldn't be impressed with a professional mechanic doing it this way unless it is a last resort.

When you pay a premium for a professional mechanic, you expect proper knowledge, and proper tools.


It's how they suggest doing it in many workshop manuals I've seen.

Less likely to damage your parts using compressed air.

Anyway. When I pay a premium for a professional mechanic, I expect to have them do a half-arsed job, cut corners, fail to do some of the jobs entirely but say they have, break some bits and fix other things that weren't broken... then charge me a fortune for it.

I have yet to be disappointed.
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I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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Clutchy
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PostPosted: 14:14 - 13 Mar 2014    Post subject: Reply with quote

Rogerborg wrote:
Irwin bolt grips. Time is money.


This so much, got mine a week ago. Sooooooo good.


Essential for a mechanic.

Variety of hammers, good drill bits (don't scimp out, it will cost you more)

Good quality torque wrench, power tools 18v's and over anything less IME isn't up to the job.

oxyacetylene torch and good lighting
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Clutchy
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PostPosted: 14:16 - 13 Mar 2014    Post subject: Reply with quote

Soldering iron too!

Wire crimps
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johnsmith222
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PostPosted: 16:12 - 13 Mar 2014    Post subject: Reply with quote

willandrip wrote:
Get yersel some T bars; also in 1/4 and 3/8 drive.
Palm ratchets and stubbies are handy.

https://i1159.photobucket.com/albums/p626/willandrip/conrod/008_zps6bbdfbbc.jpg


Those are wonderful! Cool

I'm going to have to get myself some T bars like that soon.
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