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Too much air at higher speeds

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andym
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PostPosted: 14:28 - 25 Mar 2015    Post subject: Too much air at higher speeds Reply with quote

On the CBR everything is fine up to around 75mph, but anything over that and it feels like it's being starved of fuel for up to 2 seconds at a time no matter how far the throttle is twisted, the faster I go the worse it gets with the speed topping out at 110 (unless I'm going down hill with a tail wind).

Anyway, one of the things I was told to try was using the choke and see if it sorted it.... today I got to around 80 and it started to get a little lumpy again so I started pulling the choke lever and at around 1/4 open (or would that be closed?), the bike started running better up to around 90 before slowing down again.

I was thinking of partially blocking off one of the air pipes to see if that made any difference. Although I'm open to suggestions
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RhynoCZ
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PostPosted: 14:39 - 25 Mar 2015    Post subject: Reply with quote

Isn't it revs related, rather than speed of the motorcycle?

If it's revs related, than I'd suggest there's water in the system.
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andym
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PostPosted: 14:50 - 25 Mar 2015    Post subject: Reply with quote

RhynoCZ wrote:
Isn't it revs related, rather than speed of the motorcycle?

If it's revs related, than I'd suggest there's water in the system.


It's not revs related as it will hit the limiter in neutral, 1st, 2nd & 3rd. Towards the top of 4th it starts and gets much worse the faster the bike is going through 5th and because of it the bike rarely uses 6th
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temeluchus
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PostPosted: 15:05 - 25 Mar 2015    Post subject: Reply with quote

Possibly

Water in the carbs (causing fuel starvation on prolonged acceleration)

Something fuel tap/filter/filler cap vent related

Air leak in the inlet tract somewheres
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mysterious_rider
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PostPosted: 15:11 - 25 Mar 2015    Post subject: Reply with quote

Does it have ram air?
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RhynoCZ
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PostPosted: 15:13 - 25 Mar 2015    Post subject: Reply with quote

I understand. Clogged fuel tank breather, faulty pump, dirty fuel filter and some other bits could cause fuel starvation when going at high constant speed/revs.
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andym
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PostPosted: 16:49 - 25 Mar 2015    Post subject: Reply with quote

Lets see:

Carbs were cleaned a few weeks ago (third time since I've owned the bike.)

Balanced last week.

New fuel tap around 10 months ago.

No ram air that I know of (think that was on slightly later bikes.)

No leaks in inlet tract that I've found.

Vacuum fed, so no fuel pump.

Not sure where the thickest breather pipe leads, but I've tried sucking air through it and it didn't seem blocked (got a nice lung full of petrol fumes.)

Don't know if it has a fuel filter in the tank, but it doesn't have 1 outside it.

Tank has never been run low enough to hit the reserve.

But again, with the exception of blocked breathers, I'd have thought all the above would have affected the bike at all rev ranges, in all gears.... not just anything over 80mph. I haven't taken it for a really long run, but it will sit quite happily at 70 in the lower gears without so much as a cough for about 20 miles.
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MarJay
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PostPosted: 16:55 - 25 Mar 2015    Post subject: Reply with quote

I thought you did a compression test and found one cylinder was at 80psi and the others at 130?
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WD Forte
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PostPosted: 16:55 - 25 Mar 2015    Post subject: Reply with quote

Clogged tank strainer?
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weasley
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PostPosted: 17:52 - 25 Mar 2015    Post subject: Reply with quote

andym wrote:
Vacuum fed, so no fuel pump.


Beg pardon? Confused

It sounds like a fuel starvation issue. How are the float heights?
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Robby
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PostPosted: 18:23 - 25 Mar 2015    Post subject: Reply with quote

You say you've cleaned the carbs 3 times while you've owned the bike. This rings alarm bells for me, carbs should only need cleaning if the bike has been standing for so long that the fuel has turned to varnish - in which case they need to be cleaned once, and really well.

Common problems on bike that have had the carbs cleaned:

1. Knackered throttle shaft seals. Would have been ok, but if the carbs were separate off the rail then these seals get disturbed and often need replacing. Often shows up as a weak idle and weak low speed running, getting worse as the engine warms up.

2. Split/torn/folded/poorly fitting carb rubbers, often caused by cack-handedness. More common on straight-4s because the carbs can be such a swine to refit.

3. Float heights all wrong. I recommend measuring the fuel level by using a bit of clear tube attached to the carb drain rather than by setting float heights, it's more accurate and easier to check. Still just as hard to adjust.

4. Clogged mixture circuits - because people decide to clean their carbs by cleaning the big holes that always have solvent running through them, not the small holes that like to clog.

5. Air leaks from the vacuum balancing ports - because they were only covered by a rubber cover that has hardened with age and didn't like being moved, or because they lost the tiny copper washer that sits under the plug for screw-blanked ports.


Of course, it's a CBR600 so it could just be your reg/rec shitting itself.
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RhynoCZ
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PostPosted: 18:32 - 25 Mar 2015    Post subject: Reply with quote

andym wrote:
Lets see:
Vacuum fed, so no fuel pump.


https://www.cmsnl.com/cbr600f-1997-france_model2347/fuel-pump-assy_16710mal601/#.VRLwhfmG_VQ Confused

Maybe the previous owner took the pump off and now the carbs are starving, when you run it at constant high speed. Then, when you slow down, the carbs don't need that much of fuel, so there's enough time for the fuel to fill up the bowls. These kind of pumps only help, when you ride it at constant high speed, they do not do much when going slow. Thinking

Telling us, you took the carbs out three times and you didn't notice there was a fuel pump, seems suspicious. Thinking
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andym
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PostPosted: 19:42 - 25 Mar 2015    Post subject: Reply with quote

RhynoCZ wrote:
https://www.cmsnl.com/cbr600f-1997-france_model2347/fuel-pump-assy_16710mal601/#.VRLwhfmG_VQ Confused

Maybe the previous owner took the pump off and now the carbs are starving, when you run it at constant high speed. Then, when you slow down, the carbs don't need that much of fuel, so there's enough time for the fuel to fill up the bowls. These kind of pumps only help, when you ride it at constant high speed, they do not do much when going slow. Thinking

Telling us, you took the carbs out three times and you didn't notice there was a fuel pump seems suspicious. Thinking


OK I'll take being called a complete idiot over this one, but where should the fuel pump be fitted on a '92 CBR600f2 (or fp)? This bike hasn't been subjected to my normal meddling, so I've only had the fairing, seat, tank, air box, carbs, coils, radiator and lights off.... and with the exception of the alarm that someone had disconnected at some point..... there are no loose wires, unused plugs, holes in the frame or elsewhere that looks like a pump should have been fitted, missing fuses or relays. OK as mentioned in a previous post, it did have a new tap fitted last year which does have the vacuum pipe attachment, so whether it has been converted over I don't know, but surely there would have been some telltale sign of a pump having been fitted in the past? I'm not saying it never had one as looking on ebay there is pumps for sale for all of the CBR's, so I'm much confused.

Robby wrote:
You say you've cleaned the carbs 3 times while you've owned the bike. This rings alarm bells for me, carbs should only need cleaning if the bike has been standing for so long that the fuel has turned to varnish - in which case they need to be cleaned once, and really well.

Common problems on bike that have had the carbs cleaned:

1. Knackered throttle shaft seals. Would have been ok, but if the carbs were separate off the rail then these seals get disturbed and often need replacing. Often shows up as a weak idle and weak low speed running, getting worse as the engine warms up.

2. Split/torn/folded/poorly fitting carb rubbers, often caused by cack-handedness. More common on straight-4s because the carbs can be such a swine to refit.

3. Float heights all wrong. I recommend measuring the fuel level by using a bit of clear tube attached to the carb drain rather than by setting float heights, it's more accurate and easier to check. Still just as hard to adjust.

4. Clogged mixture circuits - because people decide to clean their carbs by cleaning the big holes that always have solvent running through them, not the small holes that like to clog.

5. Air leaks from the vacuum balancing ports - because they were only covered by a rubber cover that has hardened with age and didn't like being moved, or because they lost the tiny copper washer that sits under the plug for screw-blanked ports.


Of course, it's a CBR600 so it could just be your reg/rec shitting itself.


First time I done the carbs it was while I was at college and I had 2 1/2 hours to strip the bike, clean them and rebuild everything. I found that the idle jets were blocked. They were cleared and I had pretty much run out of time and had to rebuild the bike again.

Second time, I was working in my lock-up and I got the carbs off, check the diaphragms etc then the weather got the better of me.

Third time, I decided to get another can of carb cleaner, got the carbs off and at the risk of getting in to trouble from the concierge, brought them up to the flat.

They were stripped to this point:
https://img.photobucket.com/albums/v320/andy36586/DSC_0391_zpsazjkvblq.jpg

A full can of carb cleaner was used and this time I made sure I sprayed all the holes, gaps, nooks and crannies.... unfortunately I didn't have any compressed air to blow through everything to check it was all clear.

Also
1. The carbs weren't separated, as I've only done it once and even then it wasn't necessary... idle is fine, low speed is fine, runs exactly the same cold or warm.

2. I've had the carbs out of: 50cc scooter (I know it's only a silly little 1), 125 intruder (same again), GPz 750 (2 days to refit them, and even then it was brute force and ignorance that was used, and the bike ran fine afterwards), zxr 750 h1 (which the carbs had been stripped down and rebuilt several times, and I will admit that because they had been rebuilt from 2 sets the bike never played fair), and the CBR.

3. This one I will check tomorrow.... but again wouldn't this affect the engine at high revs rather than affect speed?

4. See above

5. The bike had this problem since I bought it, last week I got the extensions and rubber pipes to make extensions to make balancing easier. OK it was only screws and washers that were in there previously, the new fittings had rubber O-rings and were thread-locked in to place..... maybe it was the balancing the carbs (finally), but now the bike is easier to start, will quickly get to 3k rpm with the choke in the morning, responds instantly to twisting the throttle on the motorway, slightly more power etc




OK I know I'm sounding ungrateful here, I'm not, thank you all for the replies
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temeluchus
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PostPosted: 20:00 - 25 Mar 2015    Post subject: Reply with quote

You are an ungrateful drunken scot. Thats why we love you.

https://www.cmsnl.com/honda-cbr600f-1992-englandkph_model2266/partslist/F__1400.html#results

Diagram shows a pump but does not list a part number. Weird.
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andym
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PostPosted: 21:49 - 25 Mar 2015    Post subject: Reply with quote

temeluchus wrote:
You are an ungrateful drunken scot. Thats why we love you.

https://www.cmsnl.com/honda-cbr600f-1992-englandkph_model2266/partslist/F__1400.html#results

Diagram shows a pump but does not list a part number. Weird.


Up yours Razz

OK I can't work out what is going on with this bike..... while looking for some pictures of my set up I keep coming across things like this:

https://i253.photobucket.com/albums/hh50/julietjameson/f3carbremoval/Dsc03082a.jpg

But at the same time when I search for fuel taps they've all had the vacuum port on them.... why would it need that plus a fuel pump?

I'll get a photo of the setup tomorrow.
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Snod Blatter
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PostPosted: 23:32 - 25 Mar 2015    Post subject: Reply with quote

A possibly silly question but does the airbox still have the snorkel fitted? Some strange people remove these thinking they are restrictive..
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davebike
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PostPosted: 08:41 - 26 Mar 2015    Post subject: Reply with quote

Sounds to me like the missing fuel pump is the problem exactly the symptoms of a poorly pump

Pump is held to the frame below and slightly to the rear of the back of the tank by a large rummer fitting

Fuel line from tank though in line filter to pump them to carb
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Copycat73
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PostPosted: 11:47 - 26 Mar 2015    Post subject: Reply with quote

temeluchus wrote:


Diagram shows a pump but does not list a part number. Weird.


1 PUMP ASSY., FUEL 16710MAL601 £185.44 excl. VAT

https://www.fowlersparts.co.uk/parts/4837274/cbr600fn-1992-e-kph/fuel-tank

OWTCH !!! Shocked
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RhynoCZ
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PostPosted: 12:51 - 26 Mar 2015    Post subject: Reply with quote

Rhyno 1:0 BCF Razz
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Suntan Sid
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PostPosted: 13:10 - 26 Mar 2015    Post subject: Reply with quote

Probably no help but, I had a 1992 CBR600F, in Cyprus, it had normal carbs, not flat slides and there was no fuel pump.
What it did have was restrictors in the inlet rubbers, before I removed them!
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andym
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PostPosted: 16:01 - 26 Mar 2015    Post subject: Reply with quote

Copycat73 wrote:
temeluchus wrote:


Diagram shows a pump but does not list a part number. Weird.


1 PUMP ASSY., FUEL 16710MAL601 £185.44 excl. VAT

https://www.fowlersparts.co.uk/parts/4837274/cbr600fn-1992-e-kph/fuel-tank

OWTCH !!! Shocked


Not sure it makes a difference... but mine is an fp
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weasley
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PostPosted: 16:39 - 26 Mar 2015    Post subject: Reply with quote

andym wrote:
Not sure it makes a difference... but mine is an fp


https://www.fowlersparts.co.uk/parts/4837837/cbr600fp-1993-e-kph/fuel-tank/gallery

PUMP ASSY., FUEL 16710MAL601 £185.44 excl. VAT

Same part, still "OWTCH!!!".
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andym
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PostPosted: 16:50 - 26 Mar 2015    Post subject: Reply with quote

OK this is bugging me now.... I've phoned a couple of places and have been told that no it doesn't have a fuel pump as the vacuum line is doing that job..... another place has said that if the bottom of the tank is above the level of the carbs then it doesn't need a fuel pump.

I've been told where the pump would be located, so there should be a multiplug around the area where it should have been. I've also been told (by a lecturer) that if it should have a pump but doesn't it will affect the top speed and cause poor running at speed.

I've also been told that because it doesn't have the standard can on there it isn't getting enough back pressure and that is affecting the top speed (but allegedly 35mph.... seriously?).

Looking for information on this has thrown up a site that said it was only '95 and afterwards that had fuel pumps......

And Weasley.... do you honestly think I would pay anywhere near that for a fuel pump? I'll just find one second hand if I do need 1.

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davebike
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PostPosted: 16:59 - 26 Mar 2015    Post subject: Reply with quote

Honda part list shoes fuel pump for 1992 CBR600F
Symptoms match lack of pump
Pump hard to mend and expensive to replace
If previous owner only used it at low speed / fairly full tank he not be bothered
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mysterious_rider
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PostPosted: 17:25 - 26 Mar 2015    Post subject: Reply with quote

Definitely fit a pump. I removed mine for a test and had same problems top end.maybe try a second hand one.
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