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Headlight stopped working, nothing obvious will fix it.

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mkjackary
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PostPosted: 23:07 - 23 Feb 2017    Post subject: Headlight stopped working, nothing obvious will fix it. Reply with quote

Driving at 7pm today on the a12 when the main and fullbeam goes out. Pull over, do some diagnostics, sidelight is on the same fuse circuit as the main beam and it still works. Every other light and horn still works besides the full beam, main beam, and fullbeam dash indicator light.

Changed the fuses, nothing new, got my mum to drive up with a new bulb, nothing, tried two different new bulbs and nothing. Checked for obvious cables being unplugged or anything, maybe the wind blew one loose, but narp. What else could it be? I'm going to take off the tank and check every cable I can, try and get a multimeter to check if there is power going to the plug or whatever, anything else I should try?

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mkjackary
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PostPosted: 23:12 - 23 Feb 2017    Post subject: Reply with quote

Also worth noting about 15 seconds before the light went out
I downshift to overtake, gearbox does something funny (all this could be irrelevant, but I have no idea) and instead of going from 6th to 5th, I assume it went to a much lower gear as to keep up I had to rev the shit out of it, almost like when you accidentally go into neutral, but the neutral light never went on.

I went back up, only one click to top gear, then it was fine. The ride back was fine (followed my mum's car for the 30 odd minute drive)

Don't know if this helps at all or maybe it is a slightly dodgey gear box and bad timing.

I thought maybe that caused a surge of power through the alternator and blew a fuse, but narp, fuses are fine and dandy
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Nobby the Bastard
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PostPosted: 23:29 - 23 Feb 2017    Post subject: Reply with quote

try bypassing the earth on the bulb connector.
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Nobby the Bastard
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PostPosted: 23:45 - 23 Feb 2017    Post subject: Reply with quote

mkjackary wrote:
Nobby the Bastard wrote:
try bypassing the earth on the bulb connector.
how would that work? It is a 3 pin, I thought 1 live for main, 1 live for full, and an earth for both/negative, so where would the magic electric pixies go if there is no earth?


Jesus.

I didn't say 'cut'. I said bypass. Did they cut all the roads to and from Newbury?

No, they built a 'bypass'.
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Hong Kong Phooey
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PostPosted: 23:56 - 23 Feb 2017    Post subject: Reply with quote

^ Very Happy
I think misunderstandings are in evidence here.

In other words, if the earth is already broken, but it's common to both main and dipped beam, then how can it be faulty?

Multimeter is your friend, multimeter is good mmmkay.
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mkjackary
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PostPosted: 00:22 - 24 Feb 2017    Post subject: Reply with quote

Apologies, long day, been outside in the cold for about 3 and a half hours trying to fix it and waiting for a ride so brain isn't firing on all cylinders.

I have bought a multimeter that should arrive tommorow, and hopefully I can get it fixed for my 7pm-3am shift on Saturday. Confused
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Nobby the Bastard
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PostPosted: 00:40 - 24 Feb 2017    Post subject: Reply with quote

mkjackary wrote:
Apologies, long day, been outside in the cold for about 3 and a half hours trying to fix it and waiting for a ride so brain isn't firing on all cylinders.

I have bought a multimeter that should arrive tommorow, and hopefully I can get it fixed for my 7pm-3am shift on Saturday. Confused


Or you could just get a bit of wire, strip the insulation off the ends, stick one end into the connector where the earth wire goes in and the other end on the shiny bit of teh fork.

if you don't know which connector (the black one) that is the earth on your headlight one is, please randomly select them and let us know what happens.
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WD Forte
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PostPosted: 00:57 - 25 Feb 2017    Post subject: Reply with quote

https://www.cycleterminal.com/wpimages/Honda-CB750F77-Wiring-Diagram.jpg
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mkjackary
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PostPosted: 07:20 - 25 Feb 2017    Post subject: Reply with quote

Before I got the bike the previous owner got a new set of handlebars and didn't drill through the hole to keep them in place, so they moved a lot, my solution was a couple of layers of tape to give the area a bit more girth and then it stayed noice and tight. Recently it has been commingling loose, particularly on the right.

I'm thinking, and hoping, that when I got that wierd false neutral, and I had to pin the throttle for a second or two so as not to get rear ended, I possibly twisted the whole mechanism, pulling out a wire in the controls. Once it is a decent hour I will give that a go, if I can do this without having to drain the fuel tank and fiddle about with a horrible wiring loom then all the better.

If that doesn't work I'll try shoving the flux capacitor onto the shiny bit of the thing and into the hole that hurts the least when you lick it.
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Pete.
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PostPosted: 07:53 - 25 Feb 2017    Post subject: Reply with quote

Take the switch clusters off and fix them properly. When you're in there look to see if the tape you have put round the bars has bunched up and messed with the wires or switch.
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doggone
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PostPosted: 08:59 - 25 Feb 2017    Post subject: Reply with quote

Test your replacement bulb before going to deep into this
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mkjackary
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PostPosted: 17:03 - 25 Feb 2017    Post subject: Reply with quote

So, multimeter is here. Took hand control off, no loose cables or anything obvious, so my Eureka moment didn't amount to anything, I tried taking it apart further after this photo was taken but it just doesn't want to, I would have to take the switches off from underneath and I don't think the issue is here. https://i.imgpile.com/i/vdc9o.jpg


Took the headlight off and took the bulb out, the bulb is fine, as I said before I have tried an old bulb that I know works and a brand new bulb in this one's place, so I know it isn't the bulb. Tested continuity of the socket, the left and right ones are connected, so they must be the positive for the low and high beams, meaning the top is earth. But wierdly I tested the continuity of the earth and the shiny bit of the forks, and nothong, but there is continuity between the shiny bit of the forks and the two live cables, which isn't good obviously.

Is there any useful info anyone can gather from this? It just confused me more.
https://i6.imgpile.com/i/vdiaj.jpg
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Nobby the Bastard
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PostPosted: 17:13 - 25 Feb 2017    Post subject: Reply with quote

mkjackary wrote:


That looks like the earth is getting too hot and melting the plastic. This is probably why the light isn't working (plastic melting, causing the metal connectors to seperate and not make contact.)

Have you put in a higher wattage bulb than standard?
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Copycat73
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PostPosted: 17:13 - 25 Feb 2017    Post subject: Reply with quote

mkjackary wrote:

Is there any useful info anyone can gather from this? It just confused me more.


yeah what he said

Nobby the Bastard wrote:
try bypassing the earth on the bulb connector.


otherwise get the bus when its dark ..
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Nobby the Bastard
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PostPosted: 17:15 - 25 Feb 2017    Post subject: Reply with quote

Copycat73 wrote:


yeah what he said

Nobby the Bastard wrote:
try bypassing the earth on the bulb connector.


otherwise get the bus when its dark ..


I swear that people only come here sometimes so that they can completely ignore my quite valid suggestions.
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bamt
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PostPosted: 17:17 - 25 Feb 2017    Post subject: Reply with quote

The way you are holding that socket, ground should be the right hand side connection, low beam on the top and high beam on the left.

Put the meter onto volts, turn on the bike so the lights should be on, and measure between the top pin and the ground pin. If you've got 12V there then either you have two duff bulbs or there is a mechanical problem with the pins connecting to the bulb.

If not, put your black lead to ground (try a good, unpainted part of the bike - maybe the bolt holding your horn in, or the engine) and red lead to the top connection. You should get 12v there. If not (and you are sure you are using the meter correctly and the ground connection to the meter was good) then your problem is somewhere on the +ve side wiring. If you do, then the problem is an issue with the ground wire.
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Copycat73
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PostPosted: 17:41 - 25 Feb 2017    Post subject: Reply with quote

Nobby the Bastard wrote:

I swear that people only come here sometimes so that they can completely ignore my quite valid suggestions.

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mkjackary
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PostPosted: 18:17 - 25 Feb 2017    Post subject: Reply with quote

Nobby the Bastard wrote:
mkjackary wrote:


That looks like the earth is getting too hot and melting the plastic. This is probably why the light isn't working (plastic melting, causing the metal connectors to seperate and not make contact.)

Have you put in a higher wattage bulb than standard?


No, just standard h4 bulb. Just chucked a lead into the right hand socket in the photo above, black cable, and then put the bulb in tried connecting it to an earth somewhere but nothing. Sorry when I posted the response an hour or so ago I hadn't found an insulated cable to try it with.
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mkjackary
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PostPosted: 18:22 - 25 Feb 2017    Post subject: Reply with quote

bamt wrote:
The way you are holding that socket, ground should be the right hand side connection, low beam on the top and high beam on the left.

1
Put the meter onto volts, turn on the bike so the lights should be on, and measure between the top pin and the ground pin. If you've got 12V there then either you have two duff bulbs or there is a mechanical problem with the pins connecting to the bulb.

2
If not, put your black lead to ground (try a good, unpainted part of the bike - maybe the bolt holding your horn in, or the engine) and red lead to the top connection. You should get 12v there.
If not (and you are sure you are using the meter correctly and the ground connection to the meter was good) then your problem is somewhere on the +ve side wiring. If you do, then the problem is an issue with the ground wire.


So I tried 1 and got 0.2 volts, got the same result ok your second point as well.

So that means it is on the positive side, so I guess from here I work backwards untill I get a reading of 12v and there is my problem.
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Nobby the Bastard
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PostPosted: 19:39 - 25 Feb 2017    Post subject: Reply with quote

mkjackary wrote:
Sorry when I posted the response an hour or so ago I hadn't found an insulated cable to try it with.


It's an earth. it doesn't need to be insulated. You could use a fucking spoon if you could get it in the end of the socket....

When you tried the bypass, you had a bulb in it, didn't you?
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bamt
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PostPosted: 21:23 - 25 Feb 2017    Post subject: Reply with quote

mkjackary wrote:
So that means it is on the positive side, so I guess from here I work backwards untill I get a reading of 12v and there is my problem.


Yep. Have you checked the fuse? That'd be a first thing to try - also check that there is 12V there. Then you're down to tracing wiring and seeing where it fails.
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Hawkeye1250FA
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PostPosted: 21:30 - 25 Feb 2017    Post subject: Reply with quote

Nobby the Bastard wrote:
mkjackary wrote:
Sorry when I posted the response an hour or so ago I hadn't found an insulated cable to try it with.


It's an earth. it doesn't need to be insulated. You could use a fucking spoon if you could get it in the end of the socket....

When you tried the bypass, you had a bulb in it, didn't you?


Hint: it will end up being the one that jiggled free from its connector (Sellotape??) when you gave it beans earlier on in the ride.

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iooi
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PostPosted: 23:17 - 25 Feb 2017    Post subject: Reply with quote

mkjackary wrote:


I'm thinking, and hoping, that when I got that wierd false neutral, and I had to pin the throttle for a second or two so as not to get rear ended, I possibly twisted the whole mechanism, pulling out a wire in the controls..


One possible problem with that idea.....

Light switch is usually on the other side.

I would say from looking at the pic's that you have a problem with the top connection... All that melted plastic is not a good sign.

So could be a bad connection, or a dead short (Fuse correct size?)

Check all the wiring (and connectors) from headlight back to battery. Could well be one of them that has a issue (broken wire etc)

So Get a new connector , or take the metal blades out and connect to the back of the bulb.
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Pete.
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PostPosted: 00:27 - 26 Feb 2017    Post subject: Reply with quote

iooi wrote:
mkjackary wrote:


I'm thinking, and hoping, that when I got that wierd false neutral, and I had to pin the throttle for a second or two so as not to get rear ended, I possibly twisted the whole mechanism, pulling out a wire in the controls..


One possible problem with that idea.....

Light switch is usually on the other side.



The light switch is usually on the throttle side. The dip/main switch on the left.
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132.9mph off and walked away. Gear is good, gear is good, gear is very very good Very Happy
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