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Scotch10 |
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Scotch10 Borekit Bruiser
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Ste |
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Ste Not Work Safe
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The Shaggy D.A. |
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The Shaggy D.A. Super Spammer
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Ste |
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Ste Not Work Safe
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piazza |
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piazza Brolly Dolly
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Posted: 13:25 - 16 Sep 2018 Post subject: |
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Sounds about typical.
A cosmetc make-over, some notions of cafe-sxrambler type stuff going on, and "Oooh! It dont run right... lets blame carbs...."
1/ These motors are not particularly carb sensitive; they dont like pod filters much, but meh! They run pretty hapily without air-box or filter, and pods do a lot to strangle them, nipping flow at the mouth... but even with a pair of the smaller PD24's, with a pair of moped sized pots to feed, they aren't restricted much if at all carb-side.
2/ You will never set up a good carb on a crap motor. Believe me I have wasted far to much time trying, and have tried just about all perms of small honda carbs, singles and twins, and muggered about with the jets and needles, carb-cleans and overhaul kits to now not bother.
These old engines have tiny pots, they don't show obvious bore or ring wear on tear down, they show it by refusing to run right.. on such a small over-square motor, they do not make much manifold vacuum, they like sharp rings and good bore to get any decent 'suck' at the carb...
Constantly fouling plug, to ME suggests the thing is burning oil, probably not a lot past the rings, probably past well perished stem-seals...
As matter of course, 'now', I cut to the chase; I pull the motor and tear-down. A Chinese barrel kit, with new rings and gaskets is chaper than a rebore, at last look aprox £120. Head comes off and gets stipped; valves get lapped in, and new stem seals fitted. Then it goes back together on the Chnky barel, attension payed to the cam and cam bearings, rockers and state of the likely chewed up tappets. Cam gets critically timed in on rebuld, and hint the Chinky replacements are crap... cap bearings are worth the swap though. A-N-D the top-tip, IF the cam-chain loops onto the sprocket easily, and you dont have trouble timing it in... then the cam-chains likely fcuked!
That work done, motor back 'in', the exhaust is the first thing to look at before carbs; few OE pipes will have survved by now, I certanly haven't found any! After market Micron is pretty tough, but the Motad I think better, but I have yet to find any system that hasn't got dings in the down-pipes at kerb-height and few that have avoided pin-holing at the lower end of the header, usually on the outside of the bend.
Again; you are on a fools errand trying to set up a shit-motor on a questionable exhaust, even a decent moto with a crappy pipe... so make sure the pipe is good, and you dont either have two or three crush washers squashed into the port-flange, or no washer at all, omitted by some numpty believing it the mystical 'restrctor'....
Replacing the exhaust studs whilst the head is loose is also a good precaution, and wonderful ad to actually gettng the exhaust to seat, and seal!! But nspect closely whilst 'off'.. not unknown for heads to be butchered by folk with errant hack-and-wrecker drill trying to drill out old ones.. also not unknown to find any odd assortment of M6 olt used in substitution, or for the exhaut ports to be botchred with imperial roofbolts or the like used as self tappers in the alloy, or for M8's to have been forced into stripped holes, and flanges to have been drilled to take them!
With good head, barel, and 'zorst, set the carb up to the book, and away you go.....
Beware carbs overhauled with chinky overhaul kits; they often have the wrong sized jets in them, some marked with mikuni sizing rather tha Keihin, which ca cause some consternation, but most are CG derived and contain the wrong float valce needle, slide needle and wrong sized jets!!! Pilot air-screw however IS useful, especially as the very fine needle on the end is want to sieze in the carb-body and shear when you try adjust.... Remove check and when cleaning check carefully that you do HAVE a fine needle on the end of the air-screw.. A-N-D there's no 'old' sheared needle end left in the carb body!
It's all pretty easy to do, just takes time and a bit of wallet gulping to man up the cash for the barrel kit. and gonad appraisal to get the motor out and venture into the oil-covered bowels B-U-T one over that mental hurdle, its a hell of a lot more likely to actually 'work; and work well, and long-term be less work, hassle and cash, than faffing around with the bits outside the motor hoping that some-how problems will 'adjust' out. |
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jaffa90 |
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jaffa90 World Chat Champion
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Fizzer Thou |
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Scotch10 |
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Scotch10 Borekit Bruiser
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Teflon-Mike tl;dr
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Scotch10 Borekit Bruiser
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Old Thread Alert!
The last post was made 6 years, 47 days ago. Instead of replying here, would creating a new thread be more useful? |
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