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CPI 50 SM Project - Final touches before taking project bike

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Ruxlan3
L Plate Warrior



Joined: 09 Feb 2020
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PostPosted: 09:26 - 09 Feb 2020    Post subject: CPI 50 SM Project - Final touches before taking project bike Reply with quote

<Assume I have zero experience with a motorbikes repair>
I’m trying to figure out how to connect my engine so I can get it started for the first time since it was refurbished. I have no idea what needs to connect to what and what I need to buy.
If you can give me some advice I’d be grateful as the manual provided is not covering it.

Here are some photos, it will help greatly if you can reference the photo and number so I can understand what you think I should do. E.g. photo B, connect something at point 1

note: with photo I, I bought a Technigas E-Nox exhaust though I have no idea how to connect it to the frame. What would I need to get?

I can provide as many additional photos as you would like.

Thanks for reading and if you are willing to help, thank you for your time. I really want to be able to ride it to the mechanic, when I got it it was basically scrap.
https://i.ibb.co/tmBpC9V/1st-photo.jpg
https://i.ibb.co/yF2Y1S3/2nd-photo.jpg
https://i.ibb.co/L5qqG2R/3rd-photo.jpg
https://i.ibb.co/fQs0st7/4th-photo.jpg
https://i.ibb.co/2SjhrSZ/5th-photo.jpg
https://i.ibb.co/p0Ty5yM/6th-photo.jpg
https://i.ibb.co/s15FZgR/7th-photo.jpg
https://i.ibb.co/RD9xBz9/8th-photo.jpg
https://i.ibb.co/c1tcrgB/9th-photo.jpg
https://i.ibb.co/cXk4MQF/10th-photo.jpg
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Sister Sledge
World Chat Champion



Joined: 17 Aug 2018
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PostPosted: 09:32 - 09 Feb 2020    Post subject: Reply with quote

Pass the popcorn
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Nobby the Bastard
Harley Gaydar



Joined: 16 Aug 2013
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PostPosted: 11:09 - 09 Feb 2020    Post subject: Reply with quote

Why did you take it apart without noting where everything went?
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Ste
Not Work Safe



Joined: 01 Sep 2002
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PostPosted: 11:26 - 09 Feb 2020    Post subject: Reply with quote

Nobby the Bastard wrote:
Why did you take it apart without noting where everything went?

Because clever. Laughing

Much like my reply which doesn't add anything useful or constructive to the thread. Laughing

Someone helpful will arrive in this thread at some point. Mr. Green
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P.
Red Rocket



Joined: 14 Feb 2008
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PostPosted: 11:50 - 09 Feb 2020    Post subject: Reply with quote

https://i.ibb.co/c1tcrgB/9th-photo.jpg

Bad photos man, but the things are for pillion pegs and where is the bolt for the rear shock. Laughing

Basically... thats going to need someone going over every single part of it, and that first pic is well wrong... Laughing

Quote:
when I got it it was basically scrap


OK, and right now its close. It needs a proper going over.
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Easy-X
Super Spammer



Joined: 08 Mar 2019
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PostPosted: 13:35 - 09 Feb 2020    Post subject: Reply with quote

Workshop manual? Dead easy with that!

Anyhoo,

Pic A is the auto lube pump. Pipe 1 is the incoming feed from the oil tank, pipe 2 is the outgoing feed to either a small port on the carb (large port on carb = fuel) or straight to the barrel somewhere. Looks like the pump cable is aligned correctly from that piccy.

Pic B is the fuel tank petcock. This goes to the larger port on the carb. Take a peek in the fuel tank. If it's full of crud you may want to add an in-line fuel filter between the tank and the carb.

Pic C this is the top of the barrel. Not quite sure what you're trying to circle but you should have a jubilee clip or similar on that water pipe on the left!

Pic D a connector (probably ignition) might want to plug that in Smile Don't get tangled up with the flasher relay (brown/brown-white/black) that's in that area.

Pic E looks to be the likely candidate for the oil feed from the autolube system in Pic A. Where's the pipe 1 going to?! Pipe 2 looks to be a case breather pipe, the other end connects to... nothing really, just fresh air Very Happy

Pic F is where the fuel tank / petcock pipe should connect to.

Pic G exhaust mount? Need a better picture (stand back a bit) but yeah, looks a bit janky. I'd need the workshop or parts manual to check in that's right.

Pic H terrible photo! That cable 1 is either from the front brake lever switch or the kill switch, hard to tell. Kill switch probably, judging from the colours. 1.5 - I think you have the throttle at the wrong angle on the handlebars Smile

Pic I - I would imagine some sort of cover went here. Oh yeah! Pillion pegs Smile

Pic J - another breather pipe. Doesn't need to go anywhere.

Hope that helps!
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Sister Sledge
World Chat Champion



Joined: 17 Aug 2018
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PostPosted: 21:06 - 09 Feb 2020    Post subject: Reply with quote

I just knew Easy-X would take the challenge!
Unfortunately I think op might well ignore any advice given. Just a gut feeling..
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Easy-X
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Joined: 08 Mar 2019
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PostPosted: 22:40 - 09 Feb 2020    Post subject: Reply with quote

Sister Sledge wrote:
I just knew Easy-X would take the challenge!
Unfortunately I think op might well ignore any advice given. Just a gut feeling..


Having failed dismally on the Yamaha Custom "what's wrong in this picture?" Facebook ad I thought I'd better put some effort in Smile
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Old Thread Alert!

The last post was made 5 years, 323 days ago. Instead of replying here, would creating a new thread be more useful?
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