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cvoelk
L Plate Warrior



Joined: 31 Jul 2023
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PostPosted: 17:43 - 31 Jul 2023    Post subject: Maintenance Reply with quote

I have a 2003 DRZ400S. I live in New York. The bike is in Croatia. I use it a few weeks a year. I was wondering if anyone had a checklist of preventative maintenance items that should done. new to the group. thank you
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Nobby the Bastard
Harley Gaydar



Joined: 16 Aug 2013
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PostPosted: 17:49 - 31 Jul 2023    Post subject: Re: Maintenance Reply with quote

cvoelk wrote:
I have a 2003 DRZ400S. I live in New York. The bike is in Croatia. I use it a few weeks a year. I was wondering if anyone had a checklist of preventative maintenance items that should done. new to the group. thank you


I'm really cannot think of a way to respond to this.

Drain the fuel, maybe?
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xX-Alex-Xx
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PostPosted: 17:57 - 31 Jul 2023    Post subject: Reply with quote

Plenty of articles how to “winterise” a bike..

https://speedymoto.com/motorcycles/winterize/
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Nobby the Bastard
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PostPosted: 18:13 - 31 Jul 2023    Post subject: Reply with quote

No so many for 'Leaving it on the other side of the world for 49 weeks of the year', though.
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cvoelk
L Plate Warrior



Joined: 31 Jul 2023
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PostPosted: 18:13 - 31 Jul 2023    Post subject: Re: Maintenance Reply with quote

Nobby the Bastard wrote:
cvoelk wrote:
I have a 2003 DRZ400S. I live in New York. The bike is in Croatia. I use it a few weeks a year. I was wondering if anyone had a checklist of preventative maintenance items that should done. new to the group. thank you


I'm really cannot think of a way to respond to this.

Drain the fuel, maybe?



(Couldn't find a reply button). Ill respond here.. For example.. I showed up one year the air filter was in tatters. I changed the tires after 10 years even tho they had plenty of tread. Lubing the chain. fluids. etc. Now that the bike is 20 years old, I want to make sure I dont show up there and can't use the bike because something breaks. I am sure there are things am not thinking of. There isn't a Suzuki motorcycle close by.
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Nobby the Bastard
Harley Gaydar



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PostPosted: 18:27 - 31 Jul 2023    Post subject: Reply with quote

Your best bet is not to turn up for your 3 weeks of the year and assume it's going to work because it's been ignored for the other 49 weeks.
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jeffyjeff
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PostPosted: 19:12 - 31 Jul 2023    Post subject: Reply with quote

Greetings and welcome to BCF. I split time between California and Morocco, leaving my YBR125 unattended for several months at a time. During Covid, I was locked out of Morocco for 11 months. My storage prep routine is pretty simple, but so far, effective.

1: fill with fresh fuel to reduce possibility of rust formation in the tank.
2: change the oil and ride the bike far enough to get it up to normal operating temperature. (20 kilometers will do fine)
3:drain the fuel from the carburetor while the engine is running (to clear all fuel from the idle circuit)
4: disconnect the battery.
5: air up the tires
6: park on center stand in a dry location, covered with a motorcycle cover.

Before battery installation after storage, charge it at 2 amperes until full charge is indicated on your charger. I use a NOCO Genius 2A charger that I purchased from Amazon, primarily because that charger operates on either 120 or 240V.
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Last edited by jeffyjeff on 19:33 - 31 Jul 2023; edited 1 time in total
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xX-Alex-Xx
World Chat Champion



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PostPosted: 19:24 - 31 Jul 2023    Post subject: Reply with quote

Nobby the Bastard wrote:
No so many for 'Leaving it on the other side of the world for 49 weeks of the year', though.


Same theory applies whether it’s 6 months or 11.
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stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
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PostPosted: 19:56 - 31 Jul 2023    Post subject: Reply with quote

You probably don't want to park it up for that long with a full tank of higher ethanol fuel because there's a fair chance it'll split leaving you with a layer of water at the bottom of the tank. So I'd either brim it with low ethanol/ethanol free fuel and possibly a fuel stabiliser or drain it totally. Maybe stick a big silicone sachet in there to keep it dry if condensation is a concern.

Battery off the bike and kept inside somewhere. This might be a situation where a lithium battery would be a good investment.

If it gets very cold and condensation is a big problem, sticking a few drops of oil down the bore and turning the engine over a few times isn't a silly idea.

Possibly overkill but it's probably the silly things that would stop you when you arrive like a tight link in the chain so lube and adjust it before you leave. Another issue with bikes parked up can be pads sticking to the discs so it wouldn't be a stupid idea to push the pistons back in a bit.
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jeffyjeff
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PostPosted: 20:12 - 31 Jul 2023    Post subject: Reply with quote

stinkwheel wrote:
You probably don't want to park it up for that long with a full tank of higher ethanol fuel because there's a fair chance it'll split leaving you with a layer of water at the bottom of the tank.

I've not considered that before, but your statement makes sense. Fuel stabilizer pretty much out of the question as it's not available in Morocco, not even in Casablanca, to my knowledge. Don't know what the ethanol content of Moroccan gasoline is (Shell, Total, Petrom, Petromin, Afriquia, Oil Libya), hopefully pretty low or none. Never had an issue when turning the fuel tap to "reserve", but I suppose the standpipe on reserve is still a little above the bottom of the tank. Probably the best way to remove all water is to remove the tank and drain it completely. (I don't want to mess with removing the petcock, lest I create a leak that cannot be readily repaired; the bike is parked in a rather remote location).
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Nobby the Bastard
Harley Gaydar



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PostPosted: 20:16 - 31 Jul 2023    Post subject: Reply with quote

jeffyjeff wrote:

I've not considered that before, but your statement makes sense. Fuel stabilizer pretty much out of the question as it's not available in Morocco, not even in Casablanca, to my knowledge. Don't know what the ethanol content of Moroccan gasoline is (Shell, Total, Petrom, Petromin, Afriquia, Oil Libya), hopefully pretty low or none. Never had an issue when turning the fuel tap to "reserve", but I suppose the standpipe on reserve is still a little above the bottom of the tank. Probably the best way to remove all water is to remove the tank and drain it completely. (I don't want to mess with removing the petcock, lest I create a leak that cannot be readily repaired; the bike is parked in a rather remote location).


Croatia is in the EU....
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stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
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PostPosted: 20:49 - 31 Jul 2023    Post subject: Reply with quote

So where is this bike again? It's 2,000 miles, 4 countries and a ferry crossing to get to Cassablanca from Croatia. It's on a different continant. I doubt you're riding a DRZ there.
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“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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Robby
Dirty Old Man



Joined: 16 May 2002
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PostPosted: 22:19 - 31 Jul 2023    Post subject: Reply with quote

I'm assuming that once a year you're going home and want to ride the bike for a few weeks, not spend half that time fiddling with it and waiting for parts.

Your best bet is to have a local mechanic pick it up a month before you go to Croatia and give it a service so it's ready when you get there. It's an expensive way of doing it, but sitting around doing nothing fucks bikes up, there is no cheap method here.
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MarJay
But it's British!



Joined: 15 Sep 2003
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PostPosted: 22:20 - 31 Jul 2023    Post subject: Reply with quote

stinkwheel wrote:
So where is this bike again? It's 2,000 miles, 4 countries and a ferry crossing to get to Cassablanca from Croatia. It's on a different continant. I doubt you're riding a DRZ there.


OP said Croatia, JeffyJeff is the one who introduced Casablanca into the mix somehow?!?
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jeffyjeff
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PostPosted: 23:12 - 31 Jul 2023    Post subject: Reply with quote

MarJay wrote:
OP said Croatia, JeffyJeff is the one who introduced Casablanca into the mix somehow?!?

Yeah, oops. Blame it on ethanol adulteration of petrol. Rolling Eyes
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cvoelk
L Plate Warrior



Joined: 31 Jul 2023
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PostPosted: 00:51 - 01 Aug 2023    Post subject: Reply with quote

Robby wrote:
I'm assuming that once a year you're going home and want to ride the bike for a few weeks, not spend half that time fiddling with it and waiting for parts.

Your best bet is to have a local mechanic pick it up a month before you go to Croatia and give it a service so it's ready when you get there. It's an expensive way of doing it, but sitting around doing nothing fucks bikes up, there is no cheap method here.





That pretty much sums it up.. Unfortunately it is on an island off the coast. Not a mechanic for miles. I have limited tools and some spare parts. I bring spare parts with me from the states. small things like filters, extra battery, brake pads, fluids etc. I always worry I am forgetting something especially now that the bike is older
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stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
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PostPosted: 06:43 - 01 Aug 2023    Post subject: Reply with quote

cvoelk wrote:

That pretty much sums it up.. Unfortunately it is on an island off the coast. Not a mechanic for miles. I have limited tools and some spare parts. I bring spare parts with me from the states. small things like filters, extra battery, brake pads, fluids etc. I always worry I am forgetting something especially now that the bike is older


So I'd add a reg/rec and control cables (or a cable repair kit) to that list. Both are things that would spoil your fun if they broke. I'd probably add a couple of cheap spare levers to my parts stash too in case you drop it.
____________________
“Rule one: Always stick around for one more drink. That's when things happen. That's when you find out everything you want to know.
I did the 2010 Round Britain Rally on my 350 Bullet. 89 landmarks, 3 months, 9,500 miles.
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jeffyjeff
World Chat Champion



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PostPosted: 06:44 - 01 Aug 2023    Post subject: Reply with quote

Batteries and flammable fluids are probably best purchased on the mainland and transported to your island, rather than brought over from the states. I've had shit confiscated at the airport before. If it had happened stateside, the authorities probably would not have been so nice. Be careful.
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MCN
Super Spammer



Joined: 22 Jul 2015
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PostPosted: 12:12 - 01 Aug 2023    Post subject: Reply with quote

Long term storage is complex if done properly.
It is in effect mummifying the beast.

All fluids need to be drained.
A VCI is then mixed with fresh fluids and then the equipment refilled.
All orifices need to be plugged.

Tyres removed or inflated to maximum pressure for the tyre, or the vehicle supported on stands to keep weight off of the tyres (which can cause deformation).

A stabiliser could be added to fuel but that will not guarantee that fuel remains usable after storage.

Removal from long-term storage requires the countermeasures reversed.
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