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Bolt roundedd off

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dransy
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Joined: 04 May 2005
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PostPosted: 18:26 - 06 Nov 2005    Post subject: Bolt roundedd off Reply with quote

Hi all 2 bolts holding my caliper onto my bike , anyway one came of with a lot of struggle and the other one just rounded off, i got mole grips to it , but still no look its chewed the teeth on my mole grips.

Is my only option now to drill it out?
if so , how do i do it just i drill straight in the centre of the bolt or at angles etc?

cheers
marc
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Visitor Q
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Joined: 30 Apr 2004
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PostPosted: 18:29 - 06 Nov 2005    Post subject: Reply with quote

easiest way ive heard is to dremel a slit into itwide enough for a screw driver.
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tatters
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Joined: 05 Jan 2004
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PostPosted: 18:41 - 06 Nov 2005    Post subject: Reply with quote

you could try tapping it around with a cold chizel and a club hammer, but be very carful beacause fork legs and calipers are easy to damage.
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True Blue
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Joined: 10 Feb 2003
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PostPosted: 18:49 - 06 Nov 2005    Post subject: Reply with quote

The best way to get it out is to drill the head off by drilling the centre of the bolt with a drill bit which is the same size as the bolt. ie if it's a 6mm bolt then use a 6mm bit. Once the head is drilled off drill right down the centre with the smallest drill bit you can. Keep drilling through it with slightly bigger drill bits each time untill you have almost drilled it out to the size of the bolt. If it's a 6mm bolt tap into it with a 6mm tap. This should grab what's left and break it up without damaging the thread.

Works for me anyway Thumbs Up Wink
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stinkwheel
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Joined: 12 Jul 2004
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PostPosted: 18:51 - 06 Nov 2005    Post subject: Reply with quote

If you drill the head off the bolt, the calliper should come off (with the stump still in the calliper). It should unscrew fairly easily once the tension is off it.

Good luck getting new bolts, they are usually fine pitch metric. Evil or Very Mad
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Teaman
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Joined: 01 Dec 2004
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PostPosted: 19:30 - 06 Nov 2005    Post subject: Reply with quote

id just get a bigger nut and weld it to the knakered one, then crank it off
Your nutt that is
erm ahhhh oooh
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Lone-Wolf
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Joined: 13 Jul 2004
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PostPosted: 20:36 - 06 Nov 2005    Post subject: Re: Bolt roundedd off Reply with quote

dransy wrote:


Is my only option now to drill it out?


Wotcha.

In a nutshell - no.

Try and find a "super-wrench". I bought a set of these at the bike show a few years back and they are invaluable for getting rounded bolts out.
Super Wrench
Very useful things to have hanging in the garage.
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Mongrel
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Joined: 29 Sep 2005
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PostPosted: 21:25 - 06 Nov 2005    Post subject: Reply with quote

As a last resort you could trying hammering a socket of a size slightly smaller than the bolt on to the remnants, then try and turn it out with a socket wrench in the socket.

Take care not to damage the forks (brace them if possible).
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EDBANGER
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Joined: 05 May 2005
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PostPosted: 23:41 - 06 Nov 2005    Post subject: Reply with quote

Experience has taught me that a sharp punch or chiesal tapped gently with a hammer gets most turning and out! Much better to try that first before drilling!
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fuzz
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Joined: 24 Mar 2004
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PostPosted: 00:00 - 07 Nov 2005    Post subject: Reply with quote

Try this page for other useful ways

https://www.dansmc.com/stripbolt.htm
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sanchezz_182
Crazy Courier



Joined: 17 Sep 2005
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PostPosted: 00:51 - 07 Nov 2005    Post subject: Reply with quote

mongrel - thats why i do,, works most of the time...

if not get angle grinder out n just grind away the bits at the side,, ie forks an caliper,,, the bolt shoudl fall away with eas...
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