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How to change break disc on Yamaha R6

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Shan
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PostPosted: 17:41 - 09 Feb 2006    Post subject: How to change break disc on Yamaha R6 Reply with quote

Can anyone pls point me towards any decent website that shows how to change break discs on Yamaha R6.
As it's going to be my first attemp, I am trying to be careful and not mess up things, therefore any help would be appreciated.
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R4nger
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PostPosted: 18:35 - 09 Feb 2006    Post subject: Reply with quote

www.haynes.co.uk
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Shan
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PostPosted: 18:51 - 09 Feb 2006    Post subject: Reply with quote

I have seen this website and is very generic and not specific to what I am looking for - But thanx anyway.
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Rookie
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PostPosted: 19:00 - 09 Feb 2006    Post subject: Reply with quote

I think his point was; get a Haynes manual for your bike. It will tell you how to do just about anything to it.
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0ni
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PostPosted: 19:36 - 09 Feb 2006    Post subject: Reply with quote

Shan wrote:
I have seen this website and is very generic and not specific to what I am looking for - But thanx anyway.


Rear disc:

1. Remove rear wheel

Remove rear calliper. Undo rear axle nut. Note where bits are, spacers tensioners etc. Give axle polite nudge out its wee hole. Wheel will then be movable. Moving it towards the bike will give you enough slack on the chain to get it off. You now have a loose wheel.

2. Remove old disc

Undo bolts. Remove disc.

3. Fit new disc

Fit disc. Tighten bolts.

4. Fit rear wheel

Opposite of above. Don't forget any silly things like putting the drive chain around the sprocket.

Front discs:

1. Remove front wheel

Undo callipers, undo bolts holding wheel in. Drop wheel out.

2. Remove old discs

As above

3. Fit new discs

Again as above

4. Fit front wheel

As a above.

A few things to note when refitting the brake callipers, the discs are going to be a bit thicker as they are new, you may have to use some light persuassion to move the pads back a bit.

I would really get a haynes manual though.
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divuk83
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PostPosted: 20:36 - 09 Feb 2006    Post subject: Reply with quote

Its best to put new pads on as well when you fit a new disc.

Dave
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ancientd
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PostPosted: 21:23 - 09 Feb 2006    Post subject: Reply with quote

Be careful undoing the disk fixing bolts, they have a habit of snapping, make sure you spray plenty of WD40 on the back of the bolts to remove and build up. I recently did my Thundercat disks and on the front wheel 7 of the 12 bolts snapped, it was a nightmare getting the studs out and new threads put in.
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ZRX61
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PostPosted: 17:44 - 10 Feb 2006    Post subject: Reply with quote

ancientd wrote:
Be careful undoing the disk fixing bolts, they have a habit of snapping, make sure you spray plenty of WD40 on the back of the bolts to remove and build up. I recently did my Thundercat disks and on the front wheel 7 of the 12 bolts snapped, it was a nightmare getting the studs out and new threads put in.


Thats because rotor bolts usually have red loctite on em which requires heat to loosen...WD40 won't be of any use whatsoever.
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Cillit-BANG
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PostPosted: 18:09 - 10 Feb 2006    Post subject: Reply with quote

Points to note-

Pouring boling water over the old disk bolts should help loosen them off. Naturally avoid getting this on other bike parts.

Gently tightening the old bolt first will help break the seal without mashing up the bolt head.

A firm yank is better than a slow gradual twist. Always ensure the tool has a good seating before applying any pressure.

Apply thread-lock to the bolts when you replace them.

Torque the bolts down in a star type pattern, to avoid distorting the disk (as you would on cylinder head for example).

Use the manufarcturers torque settings. If you havn't a torque wrench, borrow one.

Wipe new disks down with suitable cleaner before exposing them to brake pads. Meths will do as a cheap substitute.

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Jrod
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PostPosted: 19:37 - 10 Feb 2006    Post subject: Reply with quote

ancientd wrote:
Be careful undoing the disk fixing bolts, they have a habit of snapping, make sure you spray plenty of WD40 on the back of the bolts to remove and build up. I recently did my Thundercat disks and on the front wheel 7 of the 12 bolts snapped, it was a nightmare getting the studs out and new threads put in.



I wouldn't put wd40 anywhere near my discs.... Shocked
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ancientd
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PostPosted: 20:49 - 10 Feb 2006    Post subject: Reply with quote

ZRX61 wrote:
ancientd wrote:
Be careful undoing the disk fixing bolts, they have a habit of snapping, make sure you spray plenty of WD40 on the back of the bolts to remove and build up. I recently did my Thundercat disks and on the front wheel 7 of the 12 bolts snapped, it was a nightmare getting the studs out and new threads put in.


Thats because rotor bolts usually have red loctite on em which requires heat to loosen...WD40 won't be of any use whatsoever.


No its because the back of the bolts are open into a dirt trap in the wheel hub. They sit in mud and the end of the bolt becomes highly corroded and starts to bind after a couple of turns and then tends to shear at the top of the bolt due to 'Work hardening' and localised stressing. Spraying WD on to them helps if you can get enough in there.

And as the idea is to change the disc it won't matter getting WD all over it.
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DukeRed
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PostPosted: 20:53 - 10 Feb 2006    Post subject: Reply with quote

zxr400 wrote:
I wouldn't put wd40 anywhere near my discs....


Old discs to be thrown out. Rolling Eyes .
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Jrod
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PostPosted: 00:10 - 11 Feb 2006    Post subject: Reply with quote

No one said they were going to be thrown out, he might want to take them off to get the wheels powdercoated or loads of other reasons so stfu. Rolling Eyes
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ancientd
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PostPosted: 00:18 - 11 Feb 2006    Post subject: Re: How to change break disc on Yamaha R6 Reply with quote

Shan wrote:
Can anyone pls point me towards any decent website that shows how to change break discs on Yamaha R6.
As it's going to be my first attemp, I am trying to be careful and not mess up things, therefore any help would be appreciated.


This was the first post. He said 'Change'
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Jrod
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PostPosted: 00:53 - 11 Feb 2006    Post subject: Reply with quote

Ok so he wants to change them, what if he wants to sell the others or keep them as spares? Putting wd40 near brakes is just plain stupid imo.
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numark1
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PostPosted: 00:58 - 11 Feb 2006    Post subject: Reply with quote

It would come off pretty easy though. Confused
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Shan
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PostPosted: 17:13 - 13 Feb 2006    Post subject: Reply with quote

Alright alright, stop fighting over it...
Thank you all for your advise and would keep these things in mind when I am "changing" my break discs Very Happy
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