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| A100man |
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 A100man World Chat Champion

Joined: 19 Aug 2013 Karma :   
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 Posted: 12:10 - 29 Aug 2019 Post subject: Suzuki Master Cylinder circlip 70s |
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Looks like I need to refurb my Gt250 master cylinder . If you know the 70s (Tokico?) master cylinder it has an irritating circlip set deep inside the lever side cavity that also corrodes making it a bastard to get out - even if you have the right pliers.
Tips on removal gratefully received otherwise I may bludgeon it out by knocking the piston through form the outlet end, with a punch. ____________________ Now: A100, GT250A, XJ598, FZ750
Then: Fizz, RS200, KL250, XJ550, Laverda Alpina, XJ600, FZS600 |
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| Riejufixing |
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 Riejufixing World Chat Champion

Joined: 24 Jun 2018 Karma :   
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| stinkwheel |
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 stinkwheel Bovine Proctologist

Joined: 12 Jul 2004 Karma :    
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| A100man |
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 A100man World Chat Champion

Joined: 19 Aug 2013 Karma :   
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 Posted: 12:40 - 29 Aug 2019 Post subject: Re: Suzuki Master Cylinder circlip 70s |
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| Riejufixing wrote: |
Is that the internal circlip with lugs and holes for circlip pliers?
If so I'd be inclined to warm the whole job up and then let it cool a few times, then wiggle the clip's ends with a pointed thing before getting the pliers on it.
Surely if you bash the thing out, it'll shag (at least) the cylinder? |
That's the fella.. Yep - heat and wiggle will come first.
Bashing might just work. I think my brother did this once as he didn't know the clip was in there ..
I think it deforms just enough to lose its hold - not ideal though more of a last resort.
Alum.. final last resort maybe..  ____________________ Now: A100, GT250A, XJ598, FZ750
Then: Fizz, RS200, KL250, XJ550, Laverda Alpina, XJ600, FZS600 |
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| Riejufixing |
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 Riejufixing World Chat Champion

Joined: 24 Jun 2018 Karma :   
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 Posted: 13:33 - 29 Aug 2019 Post subject: |
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You can probably get better leverage with a pointy thing through one of the holes especially if you've a pellet or strip of some soft stuff to put in the hole as a fulcrum (small strip of aluminium sheetbent into a circlip shape and pushed into the bore?) than you can with pliers, to get the thing started. "Good luck have fun" whatever you do  |
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| A100man |
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 A100man World Chat Champion

Joined: 19 Aug 2013 Karma :   
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 Posted: 21:37 - 29 Aug 2019 Post subject: |
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'tis done .
wasn't too bad bad after I got my +2 specs on and had the darn thing out in bright sunlight. Thanks for all the tips.
Pointy thing was indeed needed (bradawl) to 'drill' through the crap/rust in the circlip hole then lever - also some cheap picks I remembered i had.
Cheers ____________________ Now: A100, GT250A, XJ598, FZ750
Then: Fizz, RS200, KL250, XJ550, Laverda Alpina, XJ600, FZS600 |
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| Sister Sledge |
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 Sister Sledge World Chat Champion

Joined: 17 Aug 2018 Karma :   
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| stinkwheel |
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 stinkwheel Bovine Proctologist

Joined: 12 Jul 2004 Karma :    
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Old Thread Alert!
The last post was made 6 years, 143 days ago. Instead of replying here, would creating a new thread be more useful? |
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