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Stuck Banjo bolt...

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Reppyboyo
Nearly there...



Joined: 15 Sep 2006
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PostPosted: 12:40 - 20 Sep 2007    Post subject: Stuck Banjo bolt... Reply with quote

Hi,

Im the process of changing a brake line (thanks for the guide Stinkwheel) however I cant undo the banjo bolt on my caliper.
Its on there damn tight and Im afraid of snapping it.

The one on the master cyliner was also tight but a little force and it was off.

Any ideas on how I could free the bolt on the caliper?
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TUG
World Chat Champion



Joined: 12 May 2007
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PostPosted: 13:02 - 20 Sep 2007    Post subject: Reply with quote

keep it attached to its bracket if possible and get a breaker bar and aa socket and give it a right good push. lol if it breaks off inside then i can only suggest taking it to a local mech to be repaired, my caliper was seized so badly they had to heat it up and now have a 2 tone caliper.
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tatters
Exxon Valdez



Joined: 04 Jan 2004
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PostPosted: 16:59 - 21 Sep 2007    Post subject: Reply with quote

Try and heat the banjo bolt up with a blow torch while you turn it, its a bit risky as brake fluid is flammable but heat is the best bet for a seized bolt/nut.



(you can get a cheap blow torch from halfords for around £20)
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geordiecbrblo...
Trackday Trickster



Joined: 17 Jul 2005
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PostPosted: 17:09 - 21 Sep 2007    Post subject: Reply with quote

Try tightening the bolt a little bit before undoing it Thumbs Up
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TUG
World Chat Champion



Joined: 12 May 2007
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PostPosted: 17:20 - 21 Sep 2007    Post subject: Reply with quote

aye, tightening can "crack" it making it easier to undo it, nice one
geordiecbrbloke
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konsoli
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Joined: 24 Jul 2007
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PostPosted: 17:26 - 21 Sep 2007    Post subject: Reply with quote

It can also damage it.

I reccommend doing it when it's hot or cold (most objects, brick, wood, metals...contract in the cold)...but heat can be good too, it loosens them off.
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TUG
World Chat Champion



Joined: 12 May 2007
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PostPosted: 18:14 - 21 Sep 2007    Post subject: Reply with quote

it will only damage it if you go crazy wit it, where talking a 1mm tighter then when u hear the click sound you will be able to undo it way easier than before.
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stinkwheel
Bovine Proctologist



Joined: 12 Jul 2004
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PostPosted: 18:58 - 21 Sep 2007    Post subject: Reply with quote

Get some freeze and release spray. Spray liberally, leave to stand. Spray again and undo.
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Big Pete
Spanner Monkey



Joined: 18 Jul 2004
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PostPosted: 20:10 - 21 Sep 2007    Post subject: Reply with quote

heat the caliper around the bolt, hasnt failed me yet.
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druidsam
Crazy Courier



Joined: 01 Sep 2007
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PostPosted: 23:02 - 21 Sep 2007    Post subject: Reply with quote

i usually find that a good six sided socket ,T bar and a length of pipe for an extension works.Dont bounce or jerk,just apply decent pressure and it should go.



.......................Sam
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