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spitfire123
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PostPosted: 21:02 - 10 Apr 2009    Post subject: excessive vibrating! Reply with quote

hi all,

just did a top end rebuild and changed some of the gaskets.

tried removing the flywheel with a flywheel pully....but it wouldent budge...so i left it as i dident need it off anyways.


this was the 1st time of starting and it started 1st push of the button....(had no gearbox oil so only started it for like 3 mins and left it in neutral to tick over)

but there is a problem...anyithng over say 3k (not exact becaus ethe clocks arnt on the bike) it vibrates ALOT, Like the floor is liraly shaking.

now why is this? could it be that there is just no gear box oil in it or is it somthing else?


cheers
Luke
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MarJay
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PostPosted: 21:07 - 10 Apr 2009    Post subject: Reply with quote

Hmmm... you do realise that even in neutral lots of the gearbox parts actually turn? And the speed of the turning is a function of the revs?

Put gearbox oil in before you start it again.
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colin1
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PostPosted: 01:01 - 11 Apr 2009    Post subject: Re: excessive vibrating! Reply with quote

spitfire123 wrote:


but there is a problem...anyithng over say 3k (not exact becaus ethe clocks arnt on the bike) it vibrates ALOT, Like the floor is liraly shaking.



cheers
Luke


I had this problem on a rs125 after a rebuild. It was a problem with the engine mounting bolts. Either the mechanic had over tightened them not using a torque wrench, or they were old and metal fatigued.

Either way, they had failed, which was why the engine was vibrating a lot.

Once the engine mounting bolts were replaced with new ones, and tightened to the correct torque, all was well.
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spitfire123
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PostPosted: 11:19 - 11 Apr 2009    Post subject: Re: excessive vibrating! Reply with quote

Quote:


I had this problem on a rs125 after a rebuild. It was a problem with the engine mounting bolts. Either the mechanic had over tightened them not using a torque wrench, or they were old and metal fatigued.

Either way, they had failed, which was why the engine was vibrating a lot.

Once the engine mounting bolts were replaced with new ones, and tightened to the correct torque, all was well.


hello mate,

well i did the rebuild mself and it went perfect.

the lounting bolts and stuff, idont know about the rs but the engine on the mito sits in between the swingarm...and the bolted at the front....

the engine is in there solid and dosent move the slightest.

even when its running the engine dosent vibrate the much...the frame does.
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spitfire123
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PostPosted: 11:22 - 11 Apr 2009    Post subject: Reply with quote

MarJay wrote:
Hmmm... you do realise that even in neutral lots of the gearbox parts actually turn? And the speed of the turning is a function of the revs?

Put gearbox oil in before you start it again.


okay thanks matey.



just came to me.....

when we were atempting to take the flywheel off....as the flywheel pully couldent get a grip on the flywheel noggings we decided to bolt the starter gear back on the flywheel and put the pully on that....


coulld this of bent (and as it bolts on to the flywheel) knock it off center?causing it to drsticly vibrate?


cheers Thumbs Up
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spitfire123
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PostPosted: 15:07 - 11 Apr 2009    Post subject: Reply with quote

in reply to my own post above:

put new oil in gearbox.

i took the starter gear off and bump started it.....it still vibrates like hell.

i then double checked all the engine mounts....all tight....


the engine runs perfrct and dosent miss a beat.


but it is vibrating beyond belife...you can sit on it for maby 30 seconds just above idol and you can barly stand afterwards.

this thing is reeeeeeaaaaallllly pissing me off now..ive worked 5 days on it to get everything up to standerd and spent alot of oney on it....only to find anew problem.

ANY advice is REALY apriciated as im totaly stuck.

cheers all Thumbs Up
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Kickstart
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PostPosted: 16:43 - 11 Apr 2009    Post subject: Reply with quote

Hi

Against popular belief I don't work on Mito engines all the time Wink .

However I have heard many times that the Mito workshop manual on timing up the balance shaft is wrong. If the balance shaft it out then it will likely make the vibration far worse rather than canceling it out.

All the best

Keith
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spitfire123
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PostPosted: 18:08 - 11 Apr 2009    Post subject: Reply with quote

Kickstart wrote:
Hi

Against popular belief I don't work on Mito engines all the time Wink .

However I have heard many times that the Mito workshop manual on timing up the balance shaft is wrong. If the balance shaft it out then it will likely make the vibration far worse rather than canceling it out.

All the best

Keith


and how do i go about sorting this out?

as i say i dident split the crank or take the flywheel off....dident realy even touch the crank as it was real smooth.

thanks Thumbs Up
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spitfire123
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PostPosted: 18:11 - 11 Apr 2009    Post subject: Reply with quote

Vincent wrote:
I've seen a lot of flywheels damaged by not using the correct puller. If the Mito has a threaded hole in the middle of the flywheel for a puller, screw one in tight and give it a sharp hit with a hammer to shock it loose. If you use a tripod type puller, you can distort the flywheel or break the magnets inside. Not sure how relavent this is in your case but if the flywheel is out of true then it would vibrate and eventualy destroy the main bearings.


hi mate,
well i dident acturly use the tri-pod pully on the flywheel itself (as it couldent get a grip on it) i left the starter gear bolted to it and used that to attempt to get it off, but with no joy.

ive left the starter side bit of case off while its running and it looks perfectly strait and true...no bobbing or anyhing!

the thing i dont get is that it runs spot on?,idols fine, revs smoothly, starts 1st time?

as you say i dont want to run in to long incase it destroys the low end bearings. Confused

any help is much apriciated, as im stuck on this one. Thumbs Up
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Kickstart
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PostPosted: 19:28 - 11 Apr 2009    Post subject: Reply with quote

Hi

The drive for the balance shaft is on the clutch side of the engines. Take the clutch cover off and you will see it at about the 5 o'clock position of the clutch.

All the best

Keith
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spitfire123
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PostPosted: 19:35 - 11 Apr 2009    Post subject: Reply with quote

Kickstart wrote:
Hi

The drive for the balance shaft is on the clutch side of the engines. Take the clutch cover off and you will see it at about the 5 o'clock position of the clutch.

All the best

Keith


sorry what?

im not following?

what is it a cog attached to what?

when i find it what do i do?

thanks Thumbs Up
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Kickstart
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PostPosted: 20:13 - 11 Apr 2009    Post subject: Reply with quote

Hi

Under the clutch cover there is a cog driven off the primary drive that drives the balance shaft.

However, rereading your original post you only took the top end apart so you shouldn't have gone anywhere near the balance shaft.

All the best

Keith
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spitfire123
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PostPosted: 20:15 - 11 Apr 2009    Post subject: Reply with quote

Kickstart wrote:
Hi

Under the clutch cover there is a cog driven off the primary drive that drives the balance shaft.

However, rereading your original post you only took the top end apart so you shouldn't have gone anywhere near the balance shaft.

All the best

Keith


hi mate,

as i said before i took the clutch side off and took the clutch off and most of the surrounding gears.

any ideas?

thanks
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spitfire123
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PostPosted: 20:18 - 11 Apr 2009    Post subject: Reply with quote

spitfire123 wrote:
Kickstart wrote:
Hi

Under the clutch cover there is a cog driven off the primary drive that drives the balance shaft.

However, rereading your original post you only took the top end apart so you shouldn't have gone anywhere near the balance shaft.

All the best

Keith


hi mate,

as i said before i took the clutch side off and took the clutch off and most of the surrounding gears.

any ideas?

thanks


could it be the clutch not on properly?
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Kickstart
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PostPosted: 20:30 - 11 Apr 2009    Post subject: Reply with quote

spitfire123 wrote:
as i said before i took the clutch side off and took the clutch off and most of the surrounding gears.


If you didn't set all the gears up correctly for the balance shaft ( ie, just lobbed it together) then it is almost certainly that causing the vibration.

All the best

Keith
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MaybeGuy
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PostPosted: 03:37 - 12 Apr 2009    Post subject: Reply with quote

you hear about loads of people putting their mitos together like this.
the manual that cagiva put out is wrong, so if you find the settings for the balancer shaft, do the opposite and it'll be fine. cagiva try and get you to set it 180 degrees out, making it vibrate like hell.
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Kickstart wrote: Hi I tend to agree with Matt. All the best Keith
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spitfire123
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PostPosted: 14:56 - 12 Apr 2009    Post subject: Reply with quote

mattsprattuk wrote:
you hear about loads of people putting their mitos together like this.
the manual that cagiva put out is wrong, so if you find the settings for the balancer shaft, do the opposite and it'll be fine. cagiva try and get you to set it 180 degrees out, making it vibrate like hell.


hi matt,
well i followed the manuel and its ALOT btter than what it was....lined the 2 dots up but it still does vibrate abit.


in the manuel the bloke before be where it says put pistin at bottom deal center be has crossed out bottom and put TOP?

and where the dots line up someone has put a paint mark(dot) on top of the cog in pink.

so sould i put it at TOP dead center and follow the add-on dot someone has put on there before me? so basicly ignoring the manuel?

need help asap!

thanks
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Kickstart
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PostPosted: 16:19 - 12 Apr 2009    Post subject: Reply with quote

Hi

Sounds like you have got it right, or maybe one tooth out by mistake.

The manual in English says bottom dead centre, but if you rear the other languages they say "punto morto superiore", "point mort superieur", "totpunkt positionieren" or "punto muerto superior", which all seem to be top dead centre. Basically the manual is right except it should be top rather than bottom.

All the best

Keith
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spitfire123
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PostPosted: 21:16 - 12 Apr 2009    Post subject: Reply with quote

Kickstart wrote:
Hi

Sounds like you have got it right, or maybe one tooth out by mistake.

The manual in English says bottom dead centre, but if you rear the other languages they say "punto morto superiore", "point mort superieur", "totpunkt positionieren" or "punto muerto superior", which all seem to be top dead centre. Basically the manual is right except it should be top rather than bottom.

All the best

Keith


hi mate,

well took it off again today and put it to tdc and it was vibrating even more!

i then followed the pink mark that some one has put on there at tdc to the weight mark and it runs ALOT smoother now....

job done Thumbs Up
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