Suzuki ts 125 watercooled wiring

Ashboy18 · L Plate Warrior Joined: 12 Dec 2013 Karma :

Hi i have bought a suzuki ts 125 for some off roading but needs rewiring does anyone know what wire goes where if looked for manual and forms cant find nothing apart from one on here which is confusing

WD Forte · World Chat Champion Joined: 17 Jun 2010 Karma :

This one?
It says TS/TC125 and is pretty straightforward

https://i675.photobucket.com/albums/vv118/hmmmnz2/suzuki/tstc125.jpg
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Ashboy18 · L Plate Warrior Joined: 12 Dec 2013 Karma :

Have you got a colour coded one cheers and is it anyway off making some of switch to start it up and cut out

poleposition · Two Stroke Sniffer Joined: 10 Dec 2013 Karma :

Ashboy18 · L Plate Warrior Joined: 12 Dec 2013 Karma :

Yes but it's very confusing they saying its one thing then another

Robby · Dirty Old Man Joined: 16 May 2002 Karma :

If you're planning on making a complete wiring loom from scratch, don't. You'll spend more on parts than you would buying a brand new one from Honda.

If it's just for offroading, work out which bits of the loom you need and draw your own wiring diagram with just those bits in. Then open up your existing loom, remove the unnecessary bits, and fix any broken bits.

This is not a quick, easy or clean job. Once your existing loom is untaped and spread out, it will cover your living room floor.

Ashboy18 · L Plate Warrior Joined: 12 Dec 2013 Karma :

I have got no wiring loom all I got is Cdi, stator , coil that's all I wanna know is what wire goes where and how can I make an on and off switch the last owner made one out a low and high beem switch but it's un a muddle and pretty hard to explain I shall upload a few pics first thing in the morning so you know where I am coming from cheers

Robby · Dirty Old Man Joined: 16 May 2002 Karma :

No need to upload pics. Get a wiring loom, a cheap one will come up on ebay.

Making a wiring loom from scratch using an old one as a template is a thankless task in itself. Making one from scratch with no reference points is going to end up with a lot of confusion and wasted wire.

WD Forte · World Chat Champion Joined: 17 Jun 2010 Karma :

the above diagram already has the colour codes on it
A bare bones/ignition only system for off road use is easy
all you need is follow the hacked diagram below
what could be simpler?

https://i115.photobucket.com/albums/n302/reggiecx/ts125ign_zps42dd63a6.jpg
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hmmmnz · Super Spammer Joined: 22 Aug 2006 Karma :

didnt he say he had a cdi?? and water cooled,
so it will be a 12volt diagram not 6, and have a cdi and fan and all tht shit,

ill have a search through my diagram and see what i can find
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Wiring Diagrams BIDNIP it bitches

WD Forte · World Chat Champion Joined: 17 Jun 2010 Karma :

Yeah that 6v battery makes it kinda old dont it?
how about this one?

https://i1341.photobucket.com/albums/o743/pitbiker1987/TS2501_zps16162a96.jpg

from this thread

https://www.bikechatforums.com/viewtopic.php?p=3518796

If thats the right one its a bit more involved as you'll need DC power for the power valve, this means using the regulator and battery.
I'd keep the temp gauge and oil level switch too
but easy enough if you can follow a wiring diagram
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bikers smell of wee

hmmmnz · Super Spammer Joined: 22 Aug 2006 Karma :

if i remember rightly they were essentially just rm125's
so should be able to slim it don quite a bit, the rm's didnt have any batterys
____________________
the humans are dead
I kick arse for the lord
Wiring Diagrams BIDNIP it bitches

Ashboy18 · L Plate Warrior Joined: 12 Dec 2013 Karma :

Mine aint got a battery and it was started before so why do i need a new wiring loom? I got pic of the wires now from the stator to cdi

Ashboy18 · L Plate Warrior Joined: 12 Dec 2013 Karma :

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