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What have you done to your bike today?

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Easy-X
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PostPosted: 18:37 - 14 Jul 2025    Post subject: Reply with quote

Had a queue of things for the GT.

I think either the kickstarter or main sprocket seal has gone, quite common on these engines. There's still some oil spraying off the chain and it's not letting up so probably not down to an over-oiled chain. Anyhoo, getting to the seals means taking the right hand cover off so may as well do an oil change. And if the cover's off may as well investigate the "anti-vibration plate" Hitchcocks sell. 50/50 whether it's just snake oil from the various opinions in various forums. Worth a go and an easy job with the right tools.

One seal is behind the main sprocket. For some reason I made the mistake of glancing at a quick Google search (possibly the AI) saying a 36mm socket was needed. Wrong! 46mm, which I don't have Rolling Eyes Now to drum my fingers while I wait for one ordered from eBay.
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Royal Enfield Continental GT 535, Husqvarna Vitpilen 401, Yamaha XSR700, Honda Rebel, Yamaha DT175, Suzuki SV650 (loan) Fazer 600, Keeway Superlight 125, 50cc turd scooter
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Grumpy Grandad
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Joined: 13 Jan 2025
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PostPosted: 15:32 - 16 Jul 2025    Post subject: Reply with quote

Went to Weymouth for a Dorset Apple Cake flavoured Icecream.

Then went onto West Bay (Bridport) for a cup of Tea along the coast road. Lovely ride and No Bloody Camper Vans blocking the road. Thumbs Up

Quick 100 miles and that OLD suspension is definately testing this OLD body. Sad

Changed the Fork Seals recently. Fronts not too bad. Think I'll have to save up and get the Monoshock sorted.

Cheers Chequered Flag
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to v or not to v
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Joined: 24 Nov 2020
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PostPosted: 17:40 - 16 Jul 2025    Post subject: Reply with quote

was the ice cream worth it?
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Grumpy Grandad
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PostPosted: 18:06 - 16 Jul 2025    Post subject: Reply with quote

Definitely was mate Thumbs Up

Felt a bit of a Twat sat there with all the gear on amongst a lot of Grockles in swimming costumes. Rolling Eyes

Makes a change from riding 50 miles for a bag of chips though Very Happy

Cheers Chequered Flag
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Easy-X
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PostPosted: 22:25 - 18 Jul 2025    Post subject: Reply with quote

I finished replacing the kickstarter and main sprocket seals today. Obviously 5 seconds with the Li-Ion impact driver and the previously mentioned 46mm socket sorted things out Smile

As it turns out the final kickstarter seal was absolutely caked with oil, the main sprocket seal not so much. I'd did weigh up "if it's not broke don't fix it" but that sounded weak. I have the seals literally in my hand, let's do this thing! Cue half hour of quietly swearing to myself trying to get the old seals out Rolling Eyes I did manage it in the end without fucking shit up, very happy Very Happy

However...

The main sump plug threads are 50% fucked. There's quite a lot of thread left so I did weigh up getting a longer sump bolt but M14 by 1.25mm pitch is surprisingly difficult to get a hold of compared to M14 by 1.5mm.

I have a thread repair kit on order. I went with the "spark plug style" over the traditional helicoil as the former has a bit of a lip. It's not massively important given it's only hot oil it has to hold back and no real pressure to speak of.
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Royal Enfield Continental GT 535, Husqvarna Vitpilen 401, Yamaha XSR700, Honda Rebel, Yamaha DT175, Suzuki SV650 (loan) Fazer 600, Keeway Superlight 125, 50cc turd scooter
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jeffyjeff
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PostPosted: 01:42 - 19 Jul 2025    Post subject: Reply with quote

Easy-X wrote:
...I have a thread repair kit on order. I went with the "spark plug style" over the traditional helicoil as the former has a bit of a lip. It's not massively important given it's only hot oil it has to hold back and no real pressure to speak of.

Alternatively, I've used Fumoto valves on VFR's and BMW boxers with success. If the drain plug is somewhere along the centerline of the bike, you needn't worry about reduced ground clearance. If the bike does mileage off road, that might be an issue. If you have enough threads to achieve a leak tight seal, the Fumoto valve need never be removed.
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Easy-X
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PostPosted: 11:25 - 19 Jul 2025    Post subject: Reply with quote

jeffyjeff wrote:
Alternatively, I've used Fumoto valves on VFR's and BMW boxers with success. If the drain plug is somewhere along the centerline of the bike, you needn't worry about reduced ground clearance. If the bike does mileage off road, that might be an issue. If you have enough threads to achieve a leak tight seal, the Fumoto valve need never be removed.


The sump bolt on the GT is at the lowest point in the engine but not necessarily the lowest point on the bike when I think of the frame and exhaust Thinking

Again, M14 x 1.25 isn't common so I'd probably need to import one from the US or gamble with a knock-off from China Sad
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jeffyjeff
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PostPosted: 11:56 - 19 Jul 2025    Post subject: Reply with quote

Easy-X wrote:
...Again, M14 x 1.25 isn't common so I'd probably need to import one from the US or gamble with a knock-off from China Sad

A quick check confirms the M14x1.25 Fumoto valve is available if you want to go that route. Fits the Ford Powerstroke diesel engines 6.0, 6.4, and 7.3 Litre displacements.

https://www.ebay.com/itm/172656467832?var=0&mkevt=1&mkcid=1&mkrid=711-53200-19255-0&campid=5338590836&toolid=10044&loc_physical_ms=87264&customid=60ff59ece35815c0e62f319761881781&gclid=60ff59ece35815c0e62f319761881781
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